Measurement xxx (xxxx) xxx
Please cite this article as: I.S.B. Ferreira, Measurement, https://doi.org/10.1016/j.measurement.2020.108681
Available online 2 November 2020
0263-2241/© 2020 Elsevier Ltd. All rights reserved.
Measurement system analysis in angle of repose of fertilizers with
distinct granulometries
I.S.B. Ferreira
a
, R.S. Peruchi
b, *
, N.J. Fernandes
a
, P. Rotella Junior
b
a
College of Engineering and Management, Federal University of Goi´ as, 1120 Dr. Lamartine Pinto de Avelar Avenue, Catal˜ ao, GO 75704-020, Brazil
b
Department of Industrial Engineering, Federal University of Paraíba, Campus I, Jo˜ ao Pessoa, PB 58051-900, Brazil
A R T I C L E INFO
Keywords:
Repeatability
Reproducibility
Angle of repose
Fertilizers
ABSTRACT
This research presents an experimental study for measurement system analysis of angle of repose in fertilizers
with variable granulometry (1.5 mm < d50 < 5.0 mm). In the literature, there are different procedures for
determining this angle of repose, which often result on a variety of measurements for one measurand. Thus, the
main objective of this work is to propose a method for measurement system validation of angle of repose. The
statistical validation was based on Nested Gage Repeatability and Reproducibility (NGR&R) and the experiment
was conceived through a technical apparatus built to measure the angle of repose of fertilizers. Experiments was
conducted by using available resources in a typical industrial laboratory of fertilizer characterization. Among the
measuring procedures, the fxed funnel has been used and an image analyzer software has been adopted to gather
the data. The experiment was planned with 3 (three) operators, 10 (ten) samples with distinct granulometries
and 3 (three) replicates. The result analysis has shown that the measurement error through the frst measuring
procedure was deemed unacceptable. After investigating the root cause of measurement error, a new standard
measurement procedure was proposed. The new procedure was able to measure the angle of repose precisely,
reducing measurement error from 59.93% to 4.82%.
1. Introduction
Granular materials are of great importance in many industrial pro-
cesses; however their complex behaviors are still poorly understood [1].
The challenges of handling granular materials arise when materials are
agitated, as they do not behave as stable and solid materials [2]. In
addition, stress distribution in granular materials is unevenly distributed
along the power chains [3], which depend on the particles’ interactions
and on the arrangement packing to stabilize. The fuidity of these
granular materials depends on a set of parameters, mainly, the angle of
repose [4]. The angle of repose is defned as the slope measured at their
base of a pile of granular solids, uncompressed, after having taken place
the runoff [5].
In the fertilizer industry the angle of repose of granular materials has
been widely studied, as it is a very important macroscopic parameter in
characterizing the fowability of granular materials [6]. The angle of
repose is necessary to consider the storage capacity and design of hop-
pers, rails, conveyors, among others. The literature review indicates that
the angle of repose can also be used in other felds such as agriculture
(designing silos), pharmacology (drug production and fuidity), geology
(monitoring of sand dunes), bulk material handling, mining, civil engi-
neering and numerical model calibration [7].
There are different procedures for determining the angle of repose.
Beakawi and Baghabra [7] cite fve ways of physically determining the
angle of repose: (1) tilting box method, (2) fxed funnel method, (3)
revolving cylinder/drum method, (4) hollow cylinder method and (5)
tilting cylinder method. Even though there are several guidelines and
procedures, they lack of standardization [8]. Rouse [9] compared six
different procedures for measuring the angle of repose taking six
different types of granular soils. The results showed that each procedure
and granular materials produced different measurements. As a result,
the measuring procedure should be chosen according to the granular
material. Rackl and Hanley [10] observed that within the same
measuring procedure, high measurement variation can occur with
respect to repeatability (i.e., the measuring error of an operator under
the same operating conditions) and reproducibility (i.e., the measuring
error between different operators or others operating conditions). Ac-
cording to W´ ojcik et al. [11], there is no universal procedure for
* Corresponding author.
E-mail addresses: isabelengenharia@gmail.com (I.S.B. Ferreira), rogerioperuchi@ct.ufpb.br (R.S. Peruchi), nilsonfernandes@ufg.br (N.J. Fernandes),
paulorotela@ct.ufpb.br (P. Rotella Junior).
Contents lists available at ScienceDirect
Measurement
journal homepage: www.elsevier.com/locate/measurement
https://doi.org/10.1016/j.measurement.2020.108681
Received 21 May 2020; Received in revised form 17 October 2020; Accepted 27 October 2020