Flow measurements around guide vanes of Francis turbine: A PIV
approach
Biraj Singh Thapa
a, *
, Ole Gunnar Dahlhaug
b
, Bhola Thapa
a
a
Dept. Mechanical Engineering, Kathmandu University, P.O. Box 6250, Dhulikhel, Nepal
b
Dept. Energy & Process Engineering, Norwegian University of Science and Technology, Trondheim, 7491, Norway
article info
Article history:
Available online 20 March 2018
Keywords:
Francis turbine
Guide vane
Cascade
PIV
Uncertainty
Velocity triangle
abstract
A guide vane cascade is developed for the study of flow in the distributor of a low specific speed Francis
turbine. Velocity and pressure measurements are done with Reynold's number 1.15 Eþ07, at 80% of BEP
flow as in a reference prototype turbine. This work illustrates the development of test setup and focuses
on investigation of PIV methods applied for the velocity measurements. Techniques developed for ‘in-
situ’ calibration of PIV setup and methods applied for image processing are discussed in details. Approach
to estimate total uncertainty in PIV measurements and minimum no of image pairs required for sta-
tistical convergence of velocity field is presented. Reference measurements are done along the plane of
chord, from guide vane wall to its mid-span. Flow velocity exceeding 35 m/s, at the runner inlet of Francis
turbine, is reported for the first time from such experimental studies. Flow phenomenon inside Francis
turbine distributor are characterized and comparison are done with the cases for prototype turbines. The
cascade setup is found to reproduce the flow conditions inside a Francis turbine distributor, except the
rotor-stator-interaction. PIV methods are generalized for the cases of similar measurements and the
results will be applicable to validate numerical studies.
© 2018 Elsevier Ltd. All rights reserved.
1. Introduction
Since the first installation of hydroelectric power plant in 1827,
this green energy technology has undergone several innovations
and capacity enhancements. At present hydropower sector pro-
duces more than 1211GW electricity worldwide, which is about
20% of total electricity supply [2]. As thermal energy is not associ-
ated with hydropower system, the efficiency of this technology
may reach 100% in theory [3]. In practice, up to 93% efficiency is
possible, which makes hydropower one of the most efficient and
economic energy resources. Two third of technically feasible hy-
dropower resources are still undeveloped. More than 80% of the
undeveloped hydropower resources lie in Asia, South America and
Africa [4]. Hence, future of hydropower developments will be more
localized in these regions.
Energy conversion process in a hydropower system occurs in
several intermittent stages. Major stages include conversion of
potential energy stored in reservoir to kinetic and pressure energy
in the penstock, then to mechanical energy in the turbine, and
finally to electrical energy in the generators. The most complicated
energy conversion occurs inside the turbines, where water trans-
fers its hydraulic energy and exits out from the system. The turbines
are mechanical components, which include runners that are driven
by hydraulic energy of water. Depending upon nature of flow pa-
rameters and mechanism of energy conversion, the hydro turbines
are classified into several types. Francis type of turbines, which
harness both kinetic and potential energy in water, are most
commonly used in hydropower systems due to its high efficiency
and flexibility [5].
Fig. 1 shows cross section of a Francis turbine with flow veloc-
ities at respective components. Spiral casing (SC), stay vanes (SV)
and guide vanes (GV), together, are often called as the distributor
part of turbine. Flow accelerates inside the distributor and normally
50% potential energy is converted to kinetic energy before water
enters into runner. GV regulates the flow into runner and gives it
correct tangential velocity required for the energy conversion
process. Water leaves runner with a high relative velocity and exits
through draft tube.
Francis turbines are normally designed with the aim to maxi-
mize hydraulic efficiency, minimize size and avoid cavitation [6].
These conditions demands high flow velocity and high blade * Corresponding author.
E-mail address: bst@ku.edu.np (B.S. Thapa).
Contents lists available at ScienceDirect
Renewable Energy
journal homepage: www.elsevier.com/locate/renene
https://doi.org/10.1016/j.renene.2018.03.042
0960-1481/© 2018 Elsevier Ltd. All rights reserved.
Renewable Energy 126 (2018) 177e188