Citation: Waleed, H.Q.; Pecsmány, D.;
Csécsi, M.; Farkas, L.; Viskolcz, B.;
Fejes, Z.; Fiser, B. Experimental and
Theoretical Study of Cyclic Amine
Catalysed Urethane Formation.
Polymers 2022, 14, 2859. https://
doi.org/10.3390/polym14142859
Academic Editor: Shaojun Chen
Received: 17 May 2022
Accepted: 11 July 2022
Published: 13 July 2022
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polymers
Article
Experimental and Theoretical Study of Cyclic Amine Catalysed
Urethane Formation
Hadeer Q. Waleed
1,2
,Dániel Pecsmány
1,2
, Marcell Csécsi
1
,László Farkas
3
,Béla Viskolcz
1
, Zsolt Fejes
1,
*
and Béla Fiser
1,2,4,
*
1
Institute of Chemistry, University of Miskolc, 3515 Miskolc-Egyetemváros, Hungary;
kemhader@uni-miskolc.hu (H.Q.W.); pecsmany.daniel@gmail.com (D.P.); csecsi.marcell2@gmail.com (M.C.);
kemviskolcz@uni-miskolc.hu (B.V.)
2
Higher Education and Industrial Cooperation Centre, University of Miskolc, 3515 Miskolc-Egyetemváros,
Hungary
3
Wanhua-BorsodChem Zrt, Bolyai tér q. 1, 3700 Kazincbarcika, Hungary; laszlo.farkas@borsodchem.eu
4
Ferenc Rákóczi II Transcarpathian Hungarian College of Higher Education, 90200 Beregszász, Ukraine
* Correspondence: kemfejes@uni-miskolc.hu (Z.F.); kemfiser@uni-miskolc.hu (B.F.)
Abstract: The alcoholysis of phenyl isocyanate (PhNCO) using stoichiometric butan-1-ol (BuOH)
in acetonitrile in the presence of different cyclic amine catalysts was examined using a combined
kinetic and mechanistic approach. The molecular mechanism of urethane formation without and
in the presence of cyclic amine catalysts was studied using the G3MP2BHandHLYP composite
method in combination with the SMD implicit solvent model. It was found that the energetics of the
model reaction significantly decreased in the presence of catalysts. The computed and measured
thermodynamic properties were in good agreement with each other. The results prove that amine
catalysts are important in urethane synthesis. Based on the previous and current results, the design
of new catalysts will be possible in the near future.
Keywords: amine catalysts; kinetics; catalyst free; composite method; ab initio
1. Introduction
Polyurethanes (PUs) represent an important class of polymers that have found
widespread use in many products in our daily life. PU is a macromolecular polymer
including several urethane linkages that are formed by the reaction between -NCO groups
(isocyanate) and -OH groups (polyol). Isocyanates and polyols are responsible for the
different properties of PU products such as flexibility and hardness. Due to the fact of their
excellent properties, such as high-temperature resistance, good flexibility, and excellent
mechanical properties, the application range of PU is becoming wider and wider including
adhesives, coatings, and rubbers [1–4]. It has been one of the most important automotive
seating materials since 1960. Nowadays, seating foams are usually produced in a cold
cure process, which generally requires that the polyol components be premixed with the
crucial additives of the foam (i.e., catalysts, surfactants, blowing agent, crosslinker, fillers,
and pigments). During manufacturing, the premix should be mixed with the isocyanate
component in the calculated ratio and dosed into the preheated mould (~50–60
◦
C) [5,6].
Synthesizing PU from isocyanates and alcohol under industrial conditions requires a com-
bination of catalysts which will expedite the chemical reactions [7,8]. All in all, catalysts
can be considered as one of the most important components of the reaction system besides
the starting materials [9]. The resulting foam quality is strongly dependent on the two
primary catalytic reactions of polyurethane foaming. The first is the gelling reaction, where
the chains are growing, and the second is the foaming reaction, where CO
2
is inflating the
material, which leads to the cellular structure of the foam. These reactions must be balanced
for the proper quality of the final product and depends on the used catalysts [10]. Tertiary-
amine-containing structures are usually used as catalysts in polyurethane reactions [11].
Polymers 2022, 14, 2859. https://doi.org/10.3390/polym14142859 https://www.mdpi.com/journal/polymers