Citation: Castro Oliveira, M.; Iten,
M.; Matos, H.A. Review on Water
and Energy Integration in Process
Industry: Water-Heat Nexus.
Sustainability 2022, 14, 7954. https://
doi.org/10.3390/su14137954
Academic Editor: Sergio Nardini
Received: 12 May 2022
Accepted: 20 June 2022
Published: 29 June 2022
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sustainability
Review
Review on Water and Energy Integration in Process Industry:
Water-Heat Nexus
Miguel Castro Oliveira
1,2,
* , Muriel Iten
1
and Henrique A. Matos
2
1
Low Carbon and Resource Efficiency, R&Di, Instituto de Soldadura e Qualidade, 4415-491 Grijó, Portugal;
mciten@isq.pt
2
Centro Recursos Naturais e Ambiente (CERENA), Departamento de Engenharia Química,
Instituto Superior Técnico, Universidade de Lisboa, Avenida Rovisco Pais 1, 1049-001 Lisboa, Portugal;
henrimatos@tecnico.ulisboa.pt
* Correspondence: dmoliveira@isq.pt; Tel.: +351-22-747-1950
Abstract: The improvement of water and energy use is an important concern in the scope of im-
proving the overall performance of industrial process plants. The investment in energy efficiency
comprehended by the most recent sustainability policies may prove to be an effective response
to the fall of energy intensity rates associated with the economic crisis brought by the COVID-19
pandemic. The improvement in water efficiency may also prove to be a potential approach due to its
interdependencies to energy use, whose exploitation comprises part of the study of the water-energy
nexus. Waste heat recovery and water reclamation practices have been exploited to improve water
and energy efficiency. A specific method designated “Combined Water and Energy Integration” has
been applied to water recycling as both an additional water source and a heat recovery source in a
set of water-using processes. In scientific and industrial domains, there is still a need for integrated
approaches of water-using and combustion-based processes for overall water and energy efficiency
improvements in industrial plants. In this work, an innovative approach for a simultaneous im-
provement of water and energy use is proposed based on process integration and system retrofitting
principles. This proposal is based on the delineation of two innovative concepts: Water and Energy
Integration Systems (WEIS) and Water-Heat Nexus (WHN). A review on existing technologies for
waste heat recovery, thermal energy storage and heat-driven wastewater treatment is performed,
following a conceptualisation design.
Keywords: heat recovery; thermal energy storage; wastewater treatment; Water and Energy Integration
Systems; Water-Heat Nexus
1. Introduction
Water and energy efficiency are prominent concerns for industry and the improvement
of the use of both of these resources is prominent in sustainability policies established by
each country worldwide [1]. The adoption and planning of water and energy manage-
ment strategies is essential to securing an efficient and sustainable operation of plants [2].
Considering the inevitable use of such resources in industries, water and energy use have
obligatory interdependencies. Such interdependencies are encompassed in the concept
of the water-energy nexus [3–6]. The improvement of energy efficiency in industries has
been a subject of study by several authors (namely regarding the identification and analysis
of improvement measures [7–10], their application into industrial processes factories [11]
and the optimization of single equipment [12]). Within the scope of energy efficiency
improvement, the authors of the present study have assessed potential water efficiency
improvements, namely measures which simultaneously improve water and energy use [13],
through simulation models [14].
Water efficiency and energy efficiency are concepts that have been gradually intro-
duced in the sustainability policies adopted by each country in the world. In the European
Sustainability 2022, 14, 7954. https://doi.org/10.3390/su14137954 https://www.mdpi.com/journal/sustainability