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Journal of Non-Crystalline Solids
journal homepage: www.elsevier.com/locate/jnoncrysol
RE
2
O
3
-alkaline earth-aluminosilicate fiber glasses: Melt properties,
crystallization, and the network structures
Thibault Charpentier
a
, Nadège Ollier
b
, Hong Li
c,
⁎
a
NIMBE, CEA, CNRS, Université Paris-Saclay, 91191 Gif-sur-Yvette, cedex, France
b
Ecole Polytechnique, Laboratoire des Solides Irradies, CEA - CNRS/UMR 7642, F-91128 Palaiseau cedex, France
c
Nippon Electric Glass, 400 Guys Run Road, Cheswick, PA 14502, USA
ARTICLE INFO
Keywords:
Fiber glass
Rare earth oxide
Crystallization
Glass structure
Viscosity
ABSTRACT
Glasses and/or glass fibers of a new glass system, RE
2
O
3
(RE = Sc,Y, La)-MgO-CaO-Al
2
O
3
-SiO
2
, were studied in
detail, covering rare earth (RE) effects on high temperature viscosity, liquidus temperature and crystalline
phases, softening and glass transition temperature, and speciation reactions of aluminum (AlO
x
, x = 4, 5) and
silicate network (Q
n
, n = 4, 3, 2) using
27
Al and
29
Si MAS NMR and Raman spectroscopic methods. Rare earth
oxides (RE
2
O
3
) were shown to have a dual functionality, i.e., decreasing melt viscosity like a network modifier
depolymerizing glass network, but increasing viscosity at low temperature, i.e., glass softening temperature
(T
soft
) and transition temperature (T
g
), strengthening the glass network functioning like Al
2
O
3
. Liquidus tem-
perature (T
Liq
) was found to be sensitive to the type of RE
2
O
3
modifications in terms of their ionic field strength
(IFS); Sc
3+
of the highest IFS increased, but La
3+
of the lowest IFS decreased T
Liq
.Effect of Y
3+
(intermediate
IFS) on T
Liq
resembles Sc
3+
only at higher concentration. The overall results suggest that RE ions of different IFS
have different “true” solubility limits in the host glass matrix, above which RE
2
Si
2
O
7
crystallizes. All of the
glasses with and without RE
2
O
3
contained predominately four-fold coordinated aluminum, AlO
4
; yet replace-
ment of CaO by RE
2
O
3
increased AlO
5
according to
27
Al MQMAS NMR spectroscopic measurements. Raman
spectroscopic results suggested that depolymerization of the silicate network.
1. Introduction
Various types of continuous glass fibers have been used to reinforce
plastic composites in the fields of automotive, consumer goods, che-
mical storage tanks and transportation pipes, wind turbine blades,
aerospace fabrics, printed circuit board substrate, etc. In commercial
composite applications demanding for high modulus or both high
strength and high modulus, R-Glass and S-Glass fibers are required,
respectively [1]. The former is a quaternary system of MgO-CaO-Al
2
O
3
-
SiO
2
(MCAS) and the latter is a ternary system of MgO-Al
2
O
3
-SiO
2
(MAS) [1–3]. R-Glass fiber has significantly lower glass melting and
fiber drawing temperature, plus lower liquidus temperature, than S-
Glass fiber, and therefore, can be made using a commercial fiber glass
technology for a mass production, greater than 20,000 MT/y per fur-
nace [2]. However, modulus and strength of R-Glass fibers are inferior
to S-Glass fiber. On the other hand, S-Glass fibers has its own drawback,
i.e., much higher processing temperatures of melting and fiber drawing
[3] and hence, much higher production costs. No more than 4000 MT/y
production capacity has been reported by using multiple small mini
melters since its commercialization several decades ago [1]. The
primary production challenge of S-Glass fiber comes from its high li-
quidus temperature (T
Liq
) near 1430 °C, whereas its fiber drawing
temperature (T
F
) defined at 100 Pa∙s viscosity is lower than T
Liq
. In turn,
to avoid glass devitrification it forces S-Glass fiber being drawn at about
1500 °C at much lower viscosity. S-Glass fiber drawing at viscosity
much lower than 100 Pa∙s (against fiber glass standard drawing prac-
tice) can reduce fiber forming stability, adversely lowering the process
efficiency. Composition modifications of S-Glass has been discussed in
literature by introducing both Li
2
O and B
2
O
3
at the expense of MgO [4]
with a marginal improvement. The modified S-Glass still requires the
fiber actual drawing temperature significantly greater than T
F
because
of T
Liq
being greater than T
F
.
Recently, a new glass system, RE
2
O
3
-MgO-CaO-Al
2
O
3
-SiO
2
(ReMCAS), where RE
2
O
3
represents a family of rare earth oxides, has
been developed [5]. For the ReMCAS system, as will de detailed in this
study, RE
2
O
3
was shown to function like a glass network modifier,
depolymerizing the network, reducing melt viscosity. At lower tem-
peratures where glass viscosity at or > 10
6.6
Pa.s, RE
2
O
3
functions si-
milar to Al
2
O
3
, strengthening the network and increasing both glass
softening temperature (T
soft
, at 10
6.6
Pa.s) and glass transition
https://doi.org/10.1016/j.jnoncrysol.2018.04.028
Received 26 February 2018; Received in revised form 13 April 2018; Accepted 16 April 2018
⁎
Corresponding author.
E-mail address: hli@ppg.com (H. Li).
Journal of Non-Crystalline Solids 492 (2018) 115–125
0022-3093/ © 2018 Published by Elsevier B.V.
T