Comparative Study of the Cure Characteristics and
Mechanical Properties of Natural Rubber Filled With Different
Calcium Carbonate Resources
Soma A. El Mogy , N. A. Darwish, A. Awad
Polymer Metrology & Technology Department, National Institute of Standards (NIS), Giza, Egypt
Bio-waste materials such as eggshell (ES) and fishbone
(FB) were used as new fillers compared with commercial
calcium carbonate (CC) in natural rubber composite. The
effect of their presence in the rubber mix on the
rheometric study, morphology, mechanical properties,
hardness, and abrasion resistance has been investigated
at constant filler content (30 phr). The filler and their
composites were characterized by Fourier-transform
infrared, X-ray diffraction, thermogravimetric analysis,
and scanning electron microscope (SEM). The results
showed that the cure time and scorch time of the com-
posites filled with CC and ES are lower than the compos-
ites filled FB filler. On the other hand, composites with
ES and CC showed enhanced values of tensile, modulus
at 100% and 300% elongation, hardness, and abrasion
resistance. The morphological data revealed that CC
and ES fillers are better dispersed in the rubber matrix
than FB filler. J. VINYL ADDIT. TECHNOL., 2019. © 2019 Soci-
ety of Plastics Engineers
INTRODUCTION
Natural rubber (NR) is one of the most important rub-
bers with excellent properties. It is widely used in various
industrial applications and products, either alone or in
blend with other material such as seals and gaskets in auto-
motive, hoses, tires, and pharmaceutical and food indus-
tries. It is obtained from the latex of the Hevea brasiliensis
(i.e., the Brazilian rubber tree) and has good physical prop-
erties, such as low build-up, resistance to tear and impact,
and high mechanical strength [1]. On the other hand, NR
has a sensitivity to chemicals and solvents and low flame
resistance causing limitation in different applications.
The filler is one of the significant added substances uti-
lized in the characteristic elastic compound and has impact
and effect on elastic materials. Fillers play an important
role in altering the physical properties of the base polymer.
Also, fillers are added to polymer either to add attractive
characteristics to the final compound and improve the prod-
uct quality or to reduce the cost. Normally, carbon black
and silica are usually used to improve the mechanical
properties of rubber rather than the use them for rubber
protection from chemical, solvent, and flame. However,
due to their limited reserve and increasing need for devel-
oping rubber composites based on cost-effective, biode-
gradable and environmentally friendly materials, alternative
rubber composites depending on biofillers are the most reg-
arded research initiative [2–5].
In recent years, several researches have been dealt with
biofillers for polymeric composites. These biofillers, which
are extracted from either animal (e.g., sea shell, shrimp
shell, eggshell [ES], fish wastes) or plants (e.g., jute, oil
palm, flax, rice husk) can be used to replace the conven-
tional; reinforcing fillers [6–9]. The food industry produces
large amounts of solid wastes, which can end up in lakes,
rivers, and water drains. The disposal of these wastes can
lead to a very important problem, which can cause risk to
public health, contamination of water resources and pollut-
ing the environment. Among different solid waste materials
available, ES and fishbone (FB) appeared to be useful
fillers because their usage as reinforcing materials in poly-
mers prevents contamination of water source or pollution
of the environment. Also, ES is not only used in polymer
but also used in cement and a ceramic wall tile paste
[10–13]. The two natural fillers contain mainly calcium
carbonate (CC) of about 95–97% in ES and of 78% in FB,
and the rest are organic materials such as sulfated polysac-
charides, type x-collagens, and other proteins [14–16]. CC
is one of the important inorganic materials and has been
widely used as mineral filler in plastics, rubber, and paints
industry to reduce cost and to enhance physical, mechani-
cal, and thermal properties [17]. In general, the CC and
other mineral fillers are required in large amount to be
added into the polymer. Hence, the cost becomes quite
expensive. To overcome the factor of cost, the recent
researches were focused on the use of natural wastes,
which is nonhazardous, present in the environment, caus-
ing a pollution problem. ES and FB are an important
source of CC.
Generally, the properties of NR composites are strongly
dependent on the characteristics of the fillers and the ability
of filler to be well dispersed in the rubber matrix. The CC
is a type of filler that can be easily dispersed in polar
Correspondence to: Soma A. El Mogy; e-mail: soma.elmogy@yahoo.com
DOI 10.1002/vnl.21745
Published online in Wiley Online Library (wileyonlinelibrary.com).
© 2019 Society of Plastics Engineers
Journal of Vinyl and Additive Technology—2019