TECHNIQUES
by I. Basdogan and E. Dikmen
MODELING VISCOELASTIC RESPONSE OF VEHICLE
DOOR SEAL
A
utomotive weatherstrip seals are used in between
the doors and vehicle body along the perimeter of
the doors. The seals can be held in place through
various methods such as intermittent push pins,
continuous carriers, and flange mounts. They are mainly
used to prevent water and dust entrance to the passenger
compartment in all weather conditions and accommodate for
the manufacturing variations.
The weatherstrip seal affects the door vibrations considerably
by changing its stiffness and viscoelastic properties. Hence,
accurate representation of the door seals is crucial in the
simulation models used for predicting the dynamics of
the vehicle. For this purpose, the material properties of the
seal must be characterized properly. The weatherstrip seal
investigated in this study is made of ethylene propylene diene
monomer (EPDM) sponge rubber. The weatherstrip seal is
generally in the form of dual extrusion bulbs of sponge
and dense rubber. The bulbs can have different shapes
generally with a height of approximately 15–30 mm. The
wall thickness of the bulb is typically a few millimeters to
provide maximum sealing area at a low compression force.
1
The rubber used in the seal can withstand large deformations
without permanent deformation and have high damping
characteristics. The mechanical properties of the rubber may
vary with the amount of deformation, geometrical shape
factors, previous load history, temperature, frequency, and
amplitude of the motion in the presence of mechanical
vibrations. Because these properties are difficult to predict,
experimental methods must be often adopted for the dynamic
characterization or system identification.
2–4
Several groups have conducted experiments with rubber
used in automotive industry to characterize its mechanical
properties. In an earlier study, we developed hyperelastic
and viscoelastic models of the weatherstrip seal to predict
dynamic performance of a vehicle door and its effect on the
overall vehicle dynamics.
5
Lin et al.
6
presented a simple
experimental method to evaluate frequency dependent
stiffness and damping characteristics of a rubber mount.
Kren and Vriend
7
used dynamic indentation tests in order
to determine viscoelastic properties of rubber. Hummel
and Nied developed a procedure for measuring biaxial
viscoelastic behavior of thermoplastics.
8
They designed and
constructed a heated tensile testing machine to perform
large strain deformation testing on polymers at elevated
temperatures. They measured the elastic response of the
material at elevated temperatures and large deformations.
They also developed a numerical procedure to determine the
elastic response from the raw viscoelastic data using the
Mooney–Rivlin form of the elastic strain energy function.
Kulik et al. developed an experimental technique to measure
I. Basdogan (ibasdogan@ku.edu.tr) is an assistant professor with the Department
of Mechanical Engineering, Koc University, Rumeli Feneri Yolu, Sariyer, Istanbul,
Turkey. E. Dikmen is a PhD student with the Department of Mechanical
Engineering, University of Twente, Enschede, Netherlands.
the dynamic properties of the viscoelastic materials.
9
The
method is based on the analysis of forced oscillation of a
cylindrical sample loaded with an inertial mass. For the
calculation of the properties, a two-dimensional numerical
model of cylindrical sample deformation was used. They
studied the effect of altering the ratio of load mass to sample
mass on the modulus of elasticity and loss tangent curves.
Jeong and Singh
10
proposed new analytical methods for
modeling vibration isolators and mounts of a vehicle or
machinery systems. They used the linear and nonlinear
eigenvalue formulations to model the frequency dependency
of elastic and dissipative parameters. They developed a
nonlinear, frequency domain synthesis method to calculate
the forced harmonic response of the overall system, and then
validated the method by comparing it with the corresponding
time domain method. Richards and Singh
11
proposed
new methods to characterize nonlinear stiffness properties
of rubber isolators. Their study included experiments
investigating the response of single- and multi-degree-of-
freedom models of rubber under different types of excitation
loads. For analytical characterization of rubber isolators,
they used a continuous quasi-linear representation and
discrete nonlinear system models. In another study by
Park,
12
different approaches to the mathematical modeling
of viscoelastic dampers are addressed and their theoretical
basis and performance are compared. Their study showed
that despite the widespread notion of the inadequacy of
spring-dashpot mechanical models for viscoelastic dampers,
the generalized Maxwell or generalized Voigt model, with
their expanded degrees of freedom, accurately describes
the broad-band rheological behavior of common viscoelastic
dampers. Gaillard and Singh
13
developed dynamic lumped
parameter models of vehicle clutches using Voigt and
Maxwell models, and a dry-friction element based on the
Coulomb model. The theoretical predictions were then
compared with the experimental data. They observed that
the dynamic viscoelastic models with dry-friction component
successfully simulate trends observed in the experiments
and the dynamic properties depend on excitation frequency
and amplitude. Zhang and Richards
14
used a parameter
identification method based on constraint optimization for
identifying the parameters of a Maxwell solid model having
two or more Maxwell elements by fitting the model to
measured frequency response spectra. The identification
method was validated by several analytical examples. They
conducted experiments with three different rubber isolators
subjected to both static and dynamic loadings. For all three
rubber isolators, they compared the performance of Voigt
and Maxwell models and concluded that Maxwell solid
having two Maxwell elements can accurately represent
the measured static and dynamic characteristics of real
elastomeric isolation systems. In a similar study, the
same authors studied the dynamic characterization and
parameter identification of a single mass elastomeric
isolation system represented by a Maxwell–Voigt model.
15
They examined the influences that the stiffness and damping
doi: 10.1111/j.1747-1567.2009.00599.x
© 2009, Society for Experimental Mechanics May/June 2011 EXPERIMENTAL TECHNIQUES 29