Research Journal of Applied Sciences, Engineering and Technology15(3): 91-97, 2018
DOI:10.19026/rjaset.15.5833
ISSN:2040-7459; e-ISSN: 2040-7467
© 2018Maxwell Scientific Publication Corp.
Submitted: August 4, 2017 Accepted: January 22, 2018 Published: March 15, 2018
Corresponding Author: Mohamed ER-RATBY, Faculty of Science and Technology, Industrial Engineering Laboratory,
University Sultan Malay Slimane, BeniMellal, Morocco
This work is licensed under a Creative Commons Attribution 4.0 International License (URL: http://creativecommons.org/licenses/by/4.0/).
91
Research Article
Critical Study of the Different Types of Maintenance Used in Industry
Mohamed ER-RATBY and Mustapha MABROUKI
Faculty of Science and Technology, Industrial Engineering Laboratory, University Sultan
MoulaySlimane, BeniMellal, Morocco
Abstract: The aim of this study is to discuss and clarify the important features and characteristics of effective
approaches in order to perform maintenance management. For this purpose, the relevant literature is examined,
classified and analyzed to carry out a comparative study between many methods of the maintenance used in the
industry. Deficient maintenance management can severely affect competitiveness of an organization by reducing
throughput, increasing inventory and leading to poor performance, Maintenance management of industrial
equipment is an important but still relatively neglected by business function In order to achieve world-class
performance, more and more companies are replacing their reactive, strategies for maintenance with proactive
strategies like preventive and predictive maintenance and progressive strategies like total productive maintenance.
While these new maintenance strategies require increased commitments to training, resources and integration. They
also tend to improve performance. This article discusses a research project to identify the strong points, weak points
between the techniques of maintenance and the relationship between the approaches of maintenance and production
methods. A survey was conducted to determine the relationship between the two approaches.
Keywords: Advantage and disadvantage, maintenance management, maintenance strategy, manufacturing,
performance, production
INTRODUCTION
Maintenance is the set of all activities meant to
keep a system into a condition where it can perform its
function. Quite often these systems are production
systems. Some maintenance work can be done during
production and some can be done during regular
production or stops in evenings, weekends and on
holidays. However, in many cases, production units
need to be shut down for maintenance. This may lead to
management problems between the production and
maintenance department of a company. On one hand,
the production department needs maintenance for the
long-term well-being of its equipment; on the other
hand, it needs to shut be down in periods where they
could well be used for production.
Maintenance productivity is one of the most
important issues which manage the economy of
production activities. However, productivity is often
relegated to second rank and ignored or neglected by
those who influence production processes (Singh et al.,
2000). Productivity in a limited sense has been
measured for several years (Andersen and Fagerhaug,
2007). Since maintenance activities are
multidisciplinary in nature with a large number of
inputs and outputs, the performance of maintenance
productivity needs to be measured and considered
holistically by using an integrated approach. With
increasing awareness that maintenance makes a
difference in to the business process; organizations are
treating maintenance as an integral part of their
business (Liyanage and Kumar, 2003). For many asset-
intensive industries, the maintenance costs are a
significant portion of the operational cost. Maintenance
expenditure accounts for 20-50% of the production cost
for the mining industry depending on the level of
mechanization. Therefore, the importance of
maintenance productivity is understood more and more
by the management of the companies.
The organizational role of the company requires a
total change n the maintenance techniques, maintenance
related costs have been on the increase in recent years
(Parida and Kumar, 2006). In manufacturing
organizations, maintenance related costs are estimated
to twenty five percent of overall operating cost (Cross,
1988), (Komonen, 2002). In some industries, such as
petrochemical, electrical power and mining,
maintenance related costs may surpass operational cost
(Raouf et al., 1993; De Groote, 1995; Etiet al., 2005;
Parida and Kumar, 2006). As such, close attention