Research on stress and strain of the Flange Bolts Connection of Wind
Turbine based on Finite Element Analysis
Jianping Liu
1a
, Teng Han
1
, Derui Su
1
, Changguo Ji
1
, Junping Chen
1
1
Department of Electrical Engineering and Automation, Luoyang Institute of Science and
Technology, Luoyang, 471023, China
a
email: liujianping1415@163.com
Keywords: stress and strain;bolt;Wind Turbine;Finite Element Analysis
Abstract. Wind energy as an inexhaustible green energy is the development trend of the future.
Wind turbine bolts play an important role for the service safety of wind turbine, and have become
the new promising product of the fastener industry in the world. But because of the high strength
bolt connection failure caused by a tower pour accident, caused the attention of the scientific
research workers, and put forward to improve reliability, high strength bolt connection to ensure
that the wind turbine operation research problems. The rigid strength, toughness and hardenability
requirements of the wind turbine bolt steels are really challenging work. In order to study the
mechanism of high strength bolt connection failure, the stress and strain of the high strength bolts of
a MW wind turbine was researched by finite element analysis.
Introduction
Wind energy as an inexhaustible green energy is the development trend of the future. But
because of the high strength bolt connection failure caused by a tower pour accident, caused the
attention of the scientific research workers, and put forward to improve reliability, high strength
bolt connection to ensure that the wind turbine operation research problems. In order to study the
mechanism of high strength bolt connection failure, the high strength bolts of a MW wind turbine as
an example, to study the influence of micro crack on stress of bolt and different preload of bolt
fatigue strength.
The use of wind power, a form of renewable energy, is soaring in the 21
st
century. World wind
generation capacity has doubled about every three years between 2000 and 2006. The World Wind
Energy Association forecast that, by 2010, over 200 GW of capacity will have been installed
worldwide, predicting another impressive 30% yearly growth rate from 2006 to 2010.
A wind turbine is a rotary device that extracts energy from the wind. Horizontal-axis wind
turbines, the most popular ones, generally consist of a foundation, tower, nacelle and blades. With
the vast growth world-wide in the construction of wind farms in recent years, wind turbine bolts
have become a new promising product for the Taiwan fastener industry, one of the leading fastener
export countries in the world. Wind turbine bolts for nacelles and blades, like all bolts for aerospace
use, have higher standards than other bolts as shown in Fig.1. The rigid strength, toughness and
hardenability requirements of the wind turbine bolt steels are challenging work for a steel
manufacturing company (1-2).
Screws and bolts are made from a wide range of materials, with steel being perhaps the most
common, in many varieties. ISO 898.1 specification is the primary specification used in wind
turbine bolt produc-tion. Some other specific requirements may be negotiated between buyers and
suppliers. Tables 1 and 2 show the requirements of material, chemical composition, and mechanical
and physical properties in ISO 898.1 Steel bolts usually have a hexagonal head with an ISO strength
rating (called the property class) stamped on the head. The property classes most often used are 5.8,
8.8, 10.9, and 12.9. High-strength steel bolts have property classes of 8.8 or above, and wind turbine
bolts have property classes of 10.9 or above. For the materials with property classes of 8.8 and
above, there must be a sufficient hardenability to ensure a structure consisting of approximately
90% martensite in the core of the threaded sections for the fasteners in the “as-hardened” condition
2nd Workshop on Advanced Research and Technology in Industry Applications (WARTIA 2016)
© 2016. The authors - Published by Atlantis Press 441