Flow Measurement and Instrumentation 76 (2020) 101849
Available online 12 November 2020
0955-5986/© 2020 Elsevier Ltd. All rights reserved.
Adaptive neuro-fuzzy algorithm applied to predict and control multi-phase
flow rates through wellhead chokes
Hamzeh Ghorbani
a
, David A. Wood
b, *
, Nima Mohamadian
c
, Sina Rashidi
d
, Shadfar Davoodi
e
,
Alireza Soleimanian
f
, Amirafzal Kiani Shahvand
d
, Mohammad Mehrad
g
a
Young Researchers and Elite Club, Ahvaz Branch, Islamic Azad University, Ahvaz, Iran
b
DWA Energy Limited, Lincoln, United Kingdom
c
Young Researchers Club, Petroleum Department, Azad University, Omidiyeh Branch, Iran
d
Young Researchers and Elite Club, Omidiyeh Branch, Islamic Azad University, Omidiyeh, Iran
e
School of Earth Science and Engineering, Tomsk Polytechnic University, Lenin Avenue, Tomsk, Russia
f
Department of Chemical and Petroleum Engineering, Sharif University of Technology, Azadi Ave., Tehran, Iran
g
Faculty of Mining, Petroleum and Geophysics Engineering, Shahrood University of Technology, Shahrood, Iran
A R T I C L E INFO
Keywords:
Multi-phase oil
Gas
Water flow rate
Fuzzy machine learning
Wellhead choke variables
Empirical relationships
Takagi-Sugeno fuzzy inference system
Fuzzy system control
ABSTRACT
A Takagi-Sugeno adaptive neuro-fuzzy inference system (TSFIS) model is developed and applied to a dataset of
wellhead flow-test data for the Resalat oil field located offshore southern Iran, the objective is to assist in the
prediction and control of multi-phase flow rates of oil and gas through the wellhead chokes. For this purpose, 182
test data points (Appendix 1) related to the Resalat field are evaluated. In order to predict production flow rate
(Q
L
) expressed as stock-tank barrels per day (STB/D), this dataset includes four selected input variables: up-
stream pressure (Pwh); wellhead choke sizes (D64); gas to liquid ratio (GLR); and, base solids and water including
some water-soluble oil emulsion (BS&W). The test data points evaluated include a wide range of oil flow rate
conditions and values for the four input variables recorded. The TSFIS algorithm applied involves five data
processing steps: a) pre-processing, b) fuzzification, c) rules base and adaptive neuro-fuzzy inference engine, d)
defuzzification, and e) post-processing of the fuzzy model. The developed TSFIS model for the Resalat oil field
database predicted oil flow rate to a high degree of accuracy (root mean square error = 247 STB/D, correlation
coefficient = 0.9987), which improves substantially on the commonly used empirical algorithms used for such
predictions. TSFIS can potentially be applied in wellhead choke fuzzy controllers to stabilize flow in specific
wells based on real-time input data records.
1. Introduction
Accurate determination and estimation of the flow rates of oil and
gas production from wells is critical for several purposes [1]. These
include material balance calculations, monitoring and evaluating
reservoir performance, flow regimes and identifying the fluids states in
the reservoir. Specifically, flow rate information is required to establish
changes in pressure (ΔP), well-flow pressures (P
wf
) average pressure in
the reservoir (Pr), choke-performance relationships (CPR),
liquid-holdup and inflow-performance relationships (IPR) and the
determination of production tubing performances (TPR). Consequently,
reservoir engineers continuously strive to improve the estimation ac-
curacy of production flow rates based on available information gained
from wellhead measurements.
The more accurately the flow rate can be determined the more
confidence that can be attached to the values of reservoir properties that
depend upon it [2]. Therefore, the accurate determination of production
flow rates of all fluid phases flowing through wellheads has become a
priority for reservoir engineers [3–5]. The wellhead flowrate is usually
controlled by well head chokes. Chokes (Appendix 1) are devices
routinely installed on oil and gas wellheads in order to control flow rate
to desired levels. They also help safeguard wellhead equipment [6],
prevent water and gas conning in the reservoir, create back pressure on
* Corresponding author.
E-mail addresses: hamzehghorbani68@yahoo.com (H. Ghorbani), dw@dwasolutions.com (D.A. Wood), nima.0691@gmail.com (N. Mohamadian),
sinarashidi2014@gmail.com (S. Rashidi), davoodis@hw.tpu.ru (S. Davoodi), alireza.soleimanian94@gmail.com (A. Soleimanian), kiani.petro215@gmail.com
(A.K. Shahvand), mmehrad1986@gmail.com (M. Mehrad).
Contents lists available at ScienceDirect
Flow Measurement and Instrumentation
journal homepage: http://www.elsevier.com/locate/flowmeasinst
https://doi.org/10.1016/j.flowmeasinst.2020.101849
Received 3 April 2020; Received in revised form 23 September 2020; Accepted 23 October 2020