PROOF COPY [TRIB-08-1155] 017903JTQ PROOF COPY [TRIB-08-1155] 017903JTQ Wang-Long Li Associate Professor Institute of Nanotechnology and Microsystems Engineering, Center for Micro/Nano Science and Technology, National Cheng Kung University, No. 1 University Road, Tainan City 701, Taiwan e-mail: wlli@mail.ncku.edu.tw Derivation of Modified Reynolds Equation: A Porous Media Model With Effects of Electrokinetics A lubrication theory that includes the effects of electrokinetics and surface microstructure is developed. A porous layer attached to the impermeable substrate is used to model the microstructure on a bearing surface. The Brinkman-extended Darcy equations and Stokes equations are modified by considering the electrical body force and utilized to model the flow in porous media and fluid film, respectively. The stress jump boundary conditions on the porous media/fluid film interface and the effects of viscous shear and electric double layer (EDL) are also considered when deriving the modified Reynolds equation. Under the usual assumptions of lubrication and Debye–Hückel approximation for low surface potential, the velocity distributions, the apparent viscosity, and the modified Reynolds equation are then derived. The apparent viscosity is expressed explicitly as functions of the Debye length, the electroviscosity, the charge density, the stress jump parameter, and the porous parameters (permeability, porosity, and porous film thickness). The consider- ations of EDL near the interface and the charge density of the flow in the porous media increase the apparent viscosity. The existence of porous film also increases the apparent viscosity as well. Both effects are important for flow within microspacing and lubrication problems. The apparent viscosity and the performance of 1D slider bearings are analyzed and discussed. The results show that the apparent viscosity and the load capacity in- crease as the permeability decreases, the stress jump parameter decreases, the charge density increases, the inverse Debye length decreases, or the porosity decreases. DOI: 10.1115/1.3140610 Keywords: stress jump, electrokinetics, EDL, Brinkman-extended Darcy’s equation, lu- brication theory 1 Introduction Porous materials are widely used in chromatography, chemical reactions, heat transfer, and analytical chemistry filtering analyte due to their large surface area and small pore sizes. Based on the pressure driven and electrokinetic flow 1,2, porous materials in microfluidic devices also offer a number of advantages, such as multiwalled microchannel microchannels with multiple open and porous regionsin microfluidic flow sensors 3,4, high- performance liquid chromatography HPLC5, and microstruc- tured enzyme reactors composed of many parallel rectangular channels 6. The modeling of electro-osmotic and pressure driven flows in porous microfluidic devices is also proposed 7. In lubrication applications, porous media have been used on many kinds of bearings 8for a long time. There are many mod- els in deriving the lubrication theory of porous bearings: 1the Darcy model 9,10, only viscous damping effects Darcy resis- tanceare considered for thick porous film; 2the Beavers and Joseph slip flow model 11, slip flow on the porous media/fluid film interface; 3the Brinkman-extended Darcy model 12–14, the viscous shear effects and the viscous damping effects Darcy resistanceare considered for thin porous film; and 4the Brinkman-extended Darcy model with stress jump boundary con- ditions 15–17. The microstructure of lubricating surfaces can be modeled as thin porous layers attached to impermeable substrates 17–19. Due to the thin porous film, the velocity distribution inside it is no more uniform. Darcy’s law, which is applicable to thick porous media, is modified by adding the Brinkman term to consider the viscous shear effects of thin porous films 13. More- over, the stress jump boundary conditions on the porous media/ fluid film interface are also considered to account for the excess viscous stress with stress jump parameters ranging from 1 to 1.47 16. However, the electrokinetic effects are not considered for the porous lubrication modeling. Electrokinetic phenomena occur when a charged surface is brought into contact with an ionic liquid. The counterions in the liquid are attracted by the charged wall firmly Stern layer.A diffuse electric double layer EDLforms away from the wall as the concentration of counterions decreases away from the wall. Near the Debye screen length, the counterions screen the charged solid surface. When the distance is beyond the Debye screen length, the net charge is essentially zero. The effect of EDL as well as Helmholtz–Smoluchowski’s equation is introduced to de- rive the modified Reynolds equation in thin film lubrication theory 20–23. A potential field streaming potentialis then generated as the counterions move downstream because of the pressure gra- dient. Therefore, the existence of electrokinetic force opposing the primary fluid flow increases the flow resistance, and thus the elec- troviscous effect greatens. The electroviscosity caused by the ex- istence of EDL on the liquid/solid interface changes the rheology of the thin lubricating film. The EDL retards liquid flow in the microchannel and results in streaming potential. The concept of apparent viscosity, which is defined as the combination of the electroviscosity and the viscosity of bulk fluid regarded as an equivalent or apparentviscosity, is proposed and measured ex- perimentally in microchannels or capillaries 1,2. The electrovis- cosity depends on the Debye length, the material of lubricating surfaces, the ionic concentration, the dielectric constant, and the conductivity of liquid. The primary nature of surface phenomena in EDL makes it important as the size of channel or lubrication Contributed by the Tribology Division of ASME for publication in the JOURNAL OF TRIBOLOGY. Manuscript received October 12, 2008; final manuscript received April 26, 2009; published online xxxxx-xxxxx-xxxxx. Assoc. Editor: Michel Fillon. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 Journal of Tribology JULY 2009, Vol. 131 / 1-1 Copyright © 2009 by ASME PROOF COPY [TRIB-08-1155] 017903JTQ