First-Principles Study of the Role of Cu in Improving the Coercivity
of Nd-Fe-B Permanent Magnets
Y. Tatetsu,
1,*
S. Tsuneyuki,
1,2
and Y. Gohda
1,3,4,†
1
Department of Physics, The University of Tokyo, Tokyo 113-0033, Japan
2
Institute for Solid State Physics, The University of Tokyo, Kashiwa 277-8581, Japan
3
Department of Materials Science and Engineering, Tokyo Institute of Technology,
Yokohama 226-8502, Japan
4
ESICMM, RCMSM, National Institute for Materials Science, Tsukuba 305-0047, Japan
(Received 19 July 2016; revised manuscript received 25 October 2016; published 30 December 2016)
We study the magnetic and electronic properties of Cu-doped Nd
2
Fe
14
B=NdO
x
systems with first-
principles calculations in order to understand the roles of Cu in improving the coercivity of Nd-Fe-B
permanent magnets. By analyzing the formation energies of several model systems, we find that Cu prefers
to be at the interface. We conclude that the Cu addition to Nd-Fe-B magnets is a practical way of not only
increasing the anisotropy of Nd atoms at the interface but also of lessening the magnetic coupling between
the Nd and Fe atoms. Particularly, substituting Fe at the interface of the main phase with Cu works
effectively in terms of improving the magnetic anisotropy in Nd atoms. This may explain the coercivity
improvements reported recently.
DOI: 10.1103/PhysRevApplied.6.064029
I. INTRODUCTION
Strong magnets are demanded not only for the develop-
ment of technologies but also for energy saving. Among
permanent magnets, Nd-Fe-B magnets are known as the
strongest permanent magnets with a high-energy product
ðBHÞ
max
and are widely used in various kinds of applica-
tions, for example, high-performance computers, hybrid
vehicles, and wind turbines, as well as premium-efficiency
motors [1–6]. However, the thermal stability of Nd-Fe-B
magnets, especially their coercivity at high temperatures, is
a well-known issue, and the mechanism of this low
coercivity is an unsolved problem. Recent experimental
studies on the microstructures of Nd-Fe-B magnets show
that controlling the structural and magnetic properties
around the interfaces between main phases and subphases
is important for improving the coercivity [7,8]. Wettability
around the grain boundaries in Nd-Fe-B magnets is
improved by the Nd-Cu grain-boundary diffusion process.
In addition, several experimental annealing processes have
succeeded in improving the coercivity, which indicates the
importance of Cu around the interface [9–19].
Considering these experimental results, the existence of
Cu around the interface can be expected to influence the
coercivity improvement directly. As reported in several
studies [9,11,12,18,19], Cu is thought to be located around
the main-phase (Nd
2
Fe
14
B) grains. The total amount of Cu
atoms is quite small, about 2 at. %. However, the roles of
Cu in Nd-Fe-B magnets are still unclear since it is difficult
to identify the exact position of the Cu atoms by experi-
ment. Hence, first-principles calculations are an alternative
and powerful tool for finding where Cu prefers to be around
the interfaces in Nd-Fe-B magnets.
In the present study, we simulate Cu-doped Nd
2
Fe
14
B=
NdO
x
systems as the first step toward understanding the
role of Cu in the coercivity improvement and the magnetic
and electronic structures around the interfaces. These
systems are discovered around triple junctions in annealed
Nd-Fe-B magnets [10,11,20,21]. We study how the mag-
netic anisotropy in Nd is affected by Cu because this is
directly related to the coercivity. We find that Fe at the
interface can be replaced by Cu due to having a lower
formation energy than the non-Cu-doped system, and this
replacement improves the magnetic anisotropy of Nd atoms
at the interface. In particular, the anisotropy improvement
in Nd near Cu is about 40%. This is one of the reasons for
the coercivity improvement.
II. COMPUTATIONAL METHOD
We calculate the formation energies and the magnetic
anisotropy of Cu-doped Nd
2
Fe
14
B=NdO
x
model systems
by using the computational code OpenMX [22], which
is based on optimized pseudopotentials and pseudo-
atomic-orbital basis functions within density-functional
theory (DFT). As basis sets, s2p2 configurations are
adopted for B and O atoms and s2p2d2 for Nd, Fe, and
Cu atoms with cutoff radii of 7.0, 7.0, 8.0, 6.0, and
6.0 a.u., respectively. Semicore orbitals of 3s and 3p in
Fe and Cu as well as 5s and 5p in Nd are treated as valence
electrons. In order to reduce computational costs as much
as possible, we use an open-core pseudopotential for Nd
*
tatetsu@cms.phys.s.u‑tokyo.ac.jp
†
gohda.y.ab@m.titech.ac.jp
PHYSICAL REVIEW APPLIED 6, 064029 (2016)
2331-7019=16=6(6)=064029(6) 064029-1 © 2016 American Physical Society