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Materials Characterization
journal homepage: www.elsevier.com/locate/matchar
Increased structural stability in twin-roll cast AZ31 magnesium alloy
processed by equal channel angular pressing
P. Minárik
a,
⁎
, M. Zimina
b
, J. Čížek
c
, J. Stráska
a
, T. Krajňák
a,d
, M. Cieslar
a
, T. Vlasák
c
, J. Bohlen
e
,
G. Kurz
e
, D. Letzig
e
a
Department of Physics of Materials, Charles University, Prague, Czech Republic
b
Research Center Rez, Ltd., Husinec-Řež, Czech Republic
c
Department of Low Temperature Physics, Charles University, Prague, Czech Republic
d
Institute of Physics, Slovak Academy of Sciences, Dúbravská cesta 9, 845 11 Bratislava, Slovakia
e
Magnesium Innovation Centre (MagIC) Helmholtz-Zentrum Geesthacht, Geesthacht, Germany
ARTICLE INFO
Keywords:
Magnesium
Twin-roll casting
ECAP
Thermal stability
Microstructure
ABSTRACT
The present paper reports an effect of ECAP on the microstructure of the AZ31 magnesium alloy prepared in two
conditions: conventionally cast and twin-roll cast. Subsequently, the thermal stability of fine-grained conditions
was investigated with a special regard to microhardness, grain structure and dislocation density changes. Similar
processing conditions of ECAP resulted in achieving similar average grain size for both initial conditions re-
gardless differences in the initial microstructure. The only difference in the microstructure of a fine-grained
condition was a distribution of β-Al
12
Mg
17
secondary phase particles. Isochronal annealing in the temperature
range 160–500 °C showed differences in the response of individual fine-grained samples to the temperature
increase. It was proven that these differences primarily originated from the different distribution of secondary
phase particles, which significantly affected static recovery and grain growth. Consequently, the thermal sta-
bility of fine-grained structure was much better in twin-roll cast samples in the temperature range 220–340 °C.
Exceeding 340 °C, accelerated dissolution of β-Al
12
Mg
17
phase resulted in a similar evolution of all studied
parameters showing that distribution of secondary phase particles is a crucial parameter of thermal stability of
fine-grained AZ31 magnesium alloy.
1. Introduction
Magnesium alloys can be used for a wide variety of construction
applications due to the low weight and several unique properties, such
as high specific strength and stiffness, high dimensional stability and
good thermal and electrical conductivities [1,2]. Automotive, aero-
space, sports and computer industries, where the weight reduction is
critical [3–5], are primary areas of magnesium alloy utilizations.
Nowadays, the most used commercial alloys are based mainly on Mg-
Al-Zn (AZ) system, particularly AZ91, AZ61 and AZ31. The latter has
the lowest pitting susceptibility [6] and could be also easily recycled
using e.g. hot extrusion [7]. On the other hand, AZ91 is still the most
widely used die casting alloy with a good corrosion resistance, good die
castability and high strength [6,8,9]. However, cast AZ-type alloys
cannot be used at temperatures higher than 120 °C due to their poor
creep resistance [8]. Selection of casting and further processing and/or
thermomechanical treatment is crucial for the production of the
material with desired microstructure and physical properties.
Twin-roll casting (TRC) is a new generation of continuous casting
techniques, which allows to obtain feedstock in the form of a plate al-
ready with a relatively fine-grained microstructure (if measures for cast
materials are applied). Melt is fed through a nozzle into the gap be-
tween two rotating water-cooled rolls and then it cools down and so-
lidifies between the rolls. The final product is a 4–6 mm thin sheet with
a high-quality surface. This is provided particularly by a high cooling
rate of the melt; therefore, non-intermittent withdrawal regime is
reached, which leads to the absence of cracks in the surface layer [10].
In contrast to conventionally cast alloys, TRC strips have a hetero-
geneous structure but much finer grains, usually 50–100 μm in diameter
[11,12]. Consequently, enhanced mechanical properties compared to
the conventionally cast counterparts are usually achieved. The other
beneficial attribute of the TRC process is incorporating casting and hot
rolling into one step; therefore, this process is more efficient. TRC has
been successfully applied to aluminum [12,13], steels [14,15] and
https://doi.org/10.1016/j.matchar.2019.05.006
Received 7 February 2019; Received in revised form 4 April 2019; Accepted 4 May 2019
⁎
Corresponding author.
E-mail address: peter.minarik@mff.cuni.cz (P. Minárik).
Materials Characterization 153 (2019) 199–207
Available online 06 May 2019
1044-5803/ © 2019 Elsevier Inc. All rights reserved.
T