DOI: 10.1002/adem.201500364
Adaptive Silicon Oxycarbide Coatings With Controlled
Hydrophilic or Hydrophobic Properties**
By Boris Reznik,*
,1
Jordan Denev and Henning Bockhorn
The study presents a method for producing of adaptive silicon oxycarbide (Si–O–C) coatings from
pyrolyzed polymethylsilsesquioxane as well as a dedicated technique for molecular design of the
polymer precursor. The coating texture is spontaneously formed as a result of crack propagation during
shrinkage of the solidified polymer. The coatings contain periodic grooves and in situ formed scrolled
filaments. The synthesized coatings undergo a transition between hydrophobic and hydrophilic states.
The scrolled fibers exhibit thermal adaptive behavior. The coatings are obtained on different substrates
from the polymer precursor fractions exhibiting different molecular weights.
1. Introduction
Metallic and ceramic materials are typically considered as
“dead matter.” However, at elevated temperatures (approx.
650–1 100
C) tailored surfaces have the potential to react to
effects from the environment in a very specific way and, thus,
may provide special functionalities to a technical component.
Therefore, the development of “living” or adaptive materials,
which can exhibit a reversible shape change due to
temperature or pressure variations, is an important scientific
and technical challenge. Furthermore, the use of materials for
reducing energy losses can be realized by decreasing the
hydrodynamic surface friction and hence also the drag.
[1,2]
It
is known, that the skin of fast swimming sharks displays a
prominent riblet structure on its surface. These riblets turned
out to reduce the drag loss significantly.
[3]
However, due to the
difficulties in production of such shaped surfaces the
advantages of these structures cannot be fully utilized for
high-temperature applications. Therefore, the Priority DFG-
Programme 1299 “Adaptive Surfaces for High-Temperature
Applications” targets to find technical solutions allowing a
controlled fabrication of surfaces with these riblet-like
textures.
Silicone oxycarbide derived from polysiloxanes is an
attractive coating material for high-temperature applications
including fuel-injection pumps, heat transfer tubes, ignition
plugs, and thermal shields exhibiting anticorrosion
behavior.
[4–6]
The advantages of the polymer precursor route
to glasses or ceramics over a traditional ceramic processing
route are: i) polymers can generally be converted to
metastable ceramics at temperatures less than 1 200
C; ii)
polymers can be readily purified; iii) ceramics coatings
exhibiting complex shapes can be fabricated; iv) porous
ceramics coatings can be used as catalysts, adsorbents as well
as supports for heterogeneous metal catalysis; and v) chemical
and physical properties of the derived coatings can be tuned
by designing preceramic polymers and controlling the
polymer pyrolysis.
[4]
However, up to now, no studies have
been carried out focusing on the high-temperature perfor-
mance of Si–O–C coatings which exhibit adaptive properties.
The following results demonstrate that by means of controlled
surface structuring adaptive properties of this material can be
achieved.
A series of preliminary results of our research group
formed the basis of the development of the method for
producing Si–O–C coatings exhibiting adaptive (“living”)
surface properties. First, in 2011
[5]
a spontaneous formation of
micrometer-sized scrolled Si–O–C filaments was observed at
the surfaces of manually fractured free-standing flake-shaped
glassy residues (flakes) obtained after pyrolysis of a poly-
methylsilsesquioxane (PMS) powder. Later,
[6]
it was noticed
that after PMS pyrolysis, in a combustion porcelain boat
(Figure 1a), a large amount of free-standing flakes are formed
(Figure 1b). Furthermore, it was recognized, that the surface of
the flake top (Figure 1c) is smooth while the flake bottom
surface, which was previously connected to the boat surface,
[*] Dr. B. Reznik, Dr. J. Denev, Dr. H. Bockhorn
Karlsruhe Institute of Technology (KIT), Engler-Bunte-Insti-
tute, Combustion division, 76131 Karlsruhe, Germany
E-mail: boris.reznik@kit.edu
1
The present address: Division of Structural Geology and
Tectonophysics, KIT, Institute of Applied Geosciences, 76131
Karlsruhe, Germany
[**] This work was supported by the German DFG-Priority
program 1299: “Adapting surfaces for high temperature
applications.” Mr. H. Weickenmeier is thanked for the technical
assistance. We thank to M. Ströbele and F. Parhat for the
conducting of pyrolysis experiments. We thank also to Dr. C.
Eberl for the nanoindentation tests.
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