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Reviewing Surface Quality of Finish Hobbed Gears :
Characteristics and Insights
Govind Shantaram Dhage
1, 2, 4
*, Dr Ramkisan Pawar
3
, Jotiba Patil
5
1
Department of Science and Technology, Dr. Babasaheb Ambedkar Marathwada University, Chhatrapati Sambhajinagar, Maharashtra,
India
2
Department of Mechanical Engineering, Maharashtra Institute of Technology, Chhatrapati Sambhajinagar, Maharashtra, India
3
Padmabhooshan Vasantdada Patil Institute of Technology, Bavdhan, Pune, India
4
Department of Mechanical Engineering, Hi-Tech Institute of Technology, Chhatrapati Sambhajinagar, Maharashtra, India
5
Sarvesh Engineering, K-154/155, MIDC Waluj, Chhatrapati Sambhajinagar, Maharashtra, India
*Corresponding Author: govinddhage029@gmail.com
ABSTRACT
Gear manufacturing techniques play a vital part in the manufacturing industry for power and motion
transmission. Power transmission efficiency depends on achieving error-free gears with ideal surface
properties. Analysing total deviations from the intended design during production is necessary to evaluate the
quality of machined gears. The optimization of process parameters has been found to improve gear hobbing,
leading to enhanced quality. Numerous studies on a variety of elements, including cutting tools, cutting
fluids, cutting parameters, and workpiece parameters, have been carried out to enhance the quality of hobbed
gears. Recent studies have shown that applying cryogenic treatment and coatings to hob cutters can enhance
gear hobbing performance. This paper summarizes the previous studies conducted on gear hobbing machines,
which have focused on enhancing productivity by increasing cutting rates and prolonging tool life. The
assessment of gear accuracy and quality primarily relies on microgeometric deviations, with commonly used
criteria set by American Gear Manufacturing Association, Deutsches Institut für Normung , and Japanese
Industrial Standards. Overall, the purpose of this study is to give an extensive overview of earlier studies on
gear hobbing, with a focus on their importance of surface characteristics and the methodologies employed to
improve gear quality, accuracy, and productivity.
Key words- Gear hobbing, CNC Finish hobbing, Gear Quality, microgeometry deviations, Surface
Roughness.
Abbreviations:
Rz- Mean Relative Surface Roughness
ZR - Roughness factor
σHP - Permissible Contact Stresses
ZL-Lubrication factor
ZNT-Life factor for contact stresses
Zv- Speed factor
ZW-Hardness Ratio factor
ZX-Size factor for contact stresses
SHmin- Safety factor for contact stresses
σHlim - Endurance limit for contact stresses