SURFACTANTS IN ANAEROBIC DIGESTION OF CHEESE WHEY, POULTRY
WASTE, AND CATTLE DUNG FOR IMPROVED BIOMETHANATION
M. Desai, D. Madamwar
ABSTRACT. TO obtain enriched methane content and improve the anaerobic digestion of a mixture of cattle dung
f
poultry
waste and cheese whey, with enriched methane content, the effect of various surfactants was studied. Among the
surfactants tested, Tween 80 and sodium lauryl sulphate showed the maximum enhancement in gas production as well as
methane content, indicating better process performance. The Tween 80 dosed digester (300 JJL/L) produced about 3.5 L
gas/L of digester/d with 70% methane. Results also indicated increased percent COD reduction in the presence of
Tween 80. Keywords. Surfactants, Cheese whey, Poultry waste, Cattle dung, Anaerobic digestion, Biomethanation.
T
he worldwide production of fluid whey by the
cheese and casein industries is over 100 billion
tons annually, with the production of 1 ton of
cheese resulting in the production of 8 tons of
liquid whey (Kosaric and Wieczorek, 1975). This whey
contains about 4% lactose, \% protein, 1% salts, and 0.1 to
0.8% lactic acid and is not effectively utilized. It has a very
high biological oxygen demand (above 30 000 mg/L);
therefore, its disposal creates a tremendous pollution load.
Whey represents potential energy source and poses several
advantages if it is subjected to anaerobic digestion. During
the past several years there has been considerable interest
in anaerobic digestion of cheese whey (Hill et al., 1987).
Anaerobic digestion of whey offers an excellent approach
from both energy conservation and pollution control
considerations (Clanton et al., 1985; Yan et al., 1988).
Previous work has shown that cheese whey contains a
high level of carbohydrates which promotes the growth of
acid-forming bacteria, but has a negative effect on
methane-producing bacteria (Hanson, 1982). However,
addition of poultry wastes increases the nitrogen content of
the digester and supports the growth of methanogens
(Desai et al., 1994). By itself, poultry waste is difficult to
handle by anaerobic digestion systems due to heavy
ammonia toxicity. We found improved gas production with
enriched methane content when a mixture of cattle dung,
poultry waste, and cheese whey in the ratio of 2:1:3 (dry
weight basis) was used as substrate (Desai et al., 1994).
There is growing interest in maximizing the extraction
of methane for energy recovery from cheese whey and
poultry waste. It has been reported that surfactants increase
the productivity of anaerobic digesters (Madamwar et al.,
1991). Surfactants are especially noted for their wetting
qualities. They improve enzyme production and enhance
Article was submitted for publication in September 1993; reviewed
and approved for publication by the Emerging Technologies Div. of
ASAE in February 1994.
The authors are Manik Desai, Research Student, and Datta
Madamwar, Reader, Post Graduate Dept. of Biosciences, Sardar Patel
University, Vallabh Vidyanagar, Gujarat, India.
enzyme activity (Elworth et al., 1968). The purpose of our
study was to elucidate the effect of different types of
surfactants on the anaerobic digestion of a mixture of cattle
dung, poultry waste, and cheese whey with the ultimate
aim of improving gas production and methane content.
MATERIALS AND METHODS
RESOURCES
Poultry waste was collected from the Bakrol Poultry
Farm, Bakrol, India. Cheese whey was collected from
AMUL Dairy, Anand, India. All chemicals used were of
analytical grade.
The following surfactants were used in our study, and
they were obtained from Central Drug House (CDH),
India.
Tween 20 (Polyoxyethylene sorbitan monolauerate)
Tween 60 (Polyoxyethylene sorbitan monostearate)
Tween 80 (Polyoxyethylene sorbitan monooleate)
Sodium lauryl sulphate
Triton-X 100 (Iso-octylphenoxy-polyethoxy-ethanol)
Caprylic acid
Cetrimide (Tetradecyl trimethyl ammonium
bromide, myristyl trimethyl ammonium
bromide)
ANAEROBIC DIGESTION
Several anaerobic digesters were used. Each digester
consisted of a 5-L glass bottle, having a working volume of
3 L and containing 6% of total solids with mixtures of
cattle dung, poultry waste, and cheese whey, 2:1:3 (dry
weight basis) were maintained at 40° C in a thermostat.
Gas was collected and measured by displacement of
acidified saturated salt solution making due correction for
atmospheric pressure and temperature. The digesters were
fed on a semicontinuous basis (once per day) with the
mixture of cattle dung, poultry waste, and cheese whey.
The digesters were intermittently stirred with magnetic
stirrers (total duration 4 h/day at 120 rpm). A retention
time of 10 days at a loading rate of 6 g TS/L/day was
used based on a previous study (Desai et al., 1994). Prior
Transactions of the ASAE
VOL. 37(3):959-962 © 1994 American Society of Agricultural Engineers 0001-2351 / 94/ 3703-0959 959