Innovations in Corrosion and Materials Science
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108
Innovations in Corrosion and Materials Science, 2018, 8, 108-112
RESEARCH ARTICLE
The Mechanism of Sulphide Film Growth on Copper in Anaerobic
Sulphide Solutions Under Natural Corrosion Conditions
J. Chen
*
, Z. Qin and D.W. Shoesmith
Department of Chemistry and Surface Science Western, Western University, London, ON, N6A 5B7, Canada
A R T I C L E H I S T O R Y
Received: February 08, 2018
Revised: September 12, 2018
Accepted: October 19, 2018
DOI:
10.2174/2352094909666181126152106
Abstract: Background and Method: The growth mechanism of sulphide films formed on copper in
anaerobic 0.1 M NaCl + 5 x 10
-4
M Na2S solution has been investigated under natural corrosion con-
ditions for exposure periods up to 1691 hours using scanning electron microscopy, focused ion beam
cross-sectioning, and a Au marker procedure.
Results and Conclusions: The film formed by a chemical deposition process via an outward growth
mechanism. This process was controlled by cuprous ion transport in the film combined with sulphide
diffusion in solution.
Keywords: Sulphide film, copper, corrosion, diffusion, crystal growth, microscopy.
1. INTRODUCTION
Since copper is stable under aqueous anaerobic condi-
tions, it is a primary candidate material for the fabrication of
high level nuclear waste containers to be emplaced in deep
geologic waste repositories. Once the oxygen trapped in the
groundwater on repository closure is consumed, the only
available oxidant would be sulphide, present in groundwater
due to either mineral dissolution (i.e. pyrite, FeS
2
) or pro-
duced by the action of sulphate reducing bacteria. Corrosion
would then be controlled by either the diffusive transport of
sulphide through the compacted clay buffer surrounding the
canister, or by the expected protective properties of the cop-
per sulphide layer on the canister surface [1]. This makes a
knowledge of the growth mechanism of the sulphide film
formed on the copper surface under natural corrosion condi-
tions essential for the performance assessment of copper
nuclear waste canisters under deep geologic repository con-
ditions.
While studies on copper corrosion in anaerobic sulphide
solutions under either electrochemically-controlled [2-7] or
natural corrosion conditions [1, 8, 9] indicate that the sul-
phide film formed on Cuin aqueous sulphide solutions
grows at the film/solution interface, direct experimental
evidence has not been presented. In this paper, we use a
Au-marker procedure coupled with scanning electron mi-
croscopy (SEM) on corroded surfaces and focused ion
beam (FIB) cut cross sections, to determine the sulphide
film growth mechanism on copper corroding in anaerobic
aqueous sulphide solutions.
*Address correspondence to this author at the Department of Chemistry and
Surface Science Western, Western University, London, Ontario, Canada,
N6A 5B7; E-mail: jchen496@uwo.ca
2. EXPERIMENTAL PROCEDURES
Experiments were conducted using phosphorous-doped
(40-60 ppm), oxygen-free copper provided by the Swedish
Nuclear Fuel and Waste Management Co. (SKB), Stock-
holm, Sweden. The working electrode was a copper disk,
with a diameter of 1 cm, threaded into a stainless steel shaft.
The electrode and shaft were painted with non-conductive
lacquer to prevent contact of the Cu/steel junction with the
aqueous solution. After painting, the electrode was heated at
60°C for 12 h to promote adhesion between the paint and the
sample. The exposed Cu surface was polished successively
with 240, 600, 800, 1000, 1200 grade SiC paper and then to
a mirror finish using 1 μm, 0.3 μm, and 0.05 μm Al
2
O
3
sus-
pensions. Prior to experiments, the electrode was washed
with Type I water (resistivity of 18.2 MΩ⋅cm) purified using
a Millipore-Q plus unit, ultrasonically cleaned in methanol,
washed again with Type 1 water, and finally dried using ar-
gon gas.
All experiments were performed within an argon purged
anaerobic chamber (Canadian Vacuum Systems Ltd.) main-
tained at a positive pressure (2-4 mbar) by an MBraun glove
box control system to ensure anoxic conditions. The oxygen
concentration in the chamber was analyzed with an MBraun
oxygen probe with a detection limit of 1.4 mg/m
3
. The an-
aerobic chamber was maintained at a total oxygen concentra-
tion ≤ 4.2 mg/m
3
, which includes the oxygen in both air and
vapor. The actual oxygen content of the solution would have
been less than this value. Even though a trace amount of
oxygen may have been present, copper sulphide is more sta-
ble in an aqueous sulphide solution than copper oxide based
on thermodynamic data (ΔG° = -101.46 kJ/mol for the con-
version of Cu
2
O to Cu
2
S in sulphide solutions at 298 K [10]:
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