Materials Science and Engineering B 138 (2007) 135–138
Analysis of the internal glass surfaces of vacuum glazing
L. So
∗
, N. Ng, M. Bilek
School of Physics, University of Sydney, NSW 2006, Australia
Received 15 April 2005; received in revised form 10 July 2005; accepted 20 September 2005
Abstract
XPS has been used to study the internal glass surfaces of vacuum glazing. In order to retain the vacuum state of the sample and to avoid carbon
contamination of the test area, specially evacuated samples were designed in this study. A customized sample holder was made and a lever device
was incorporated into the preparation chamber of an XPS system to break these samples in situ. The relative atomic concentration of different
elements on commercial low-emittance tin-oxide-coated and uncoated glass was compared. The effect of high temperature outgassing on the
carbon concentration on the internal glass surfaces of vacuum glazing has been investigated. The study shows that when the sample is baked at
high temperatures, the carbon concentration on the glass surface can be reduced to a low level.
© 2006 Elsevier B.V. All rights reserved.
Keywords: X-ray photoelectron spectroscopy; Vacuum glazing; Outgassing; Carbon compound
1. Introduction
The surface properties of a material are often the reasons for
it to be chosen for an industrial application. In modern indus-
tries, it is important to monitor the surface properties of products
to ensure proper functionality. As a result, surface analysis is a
powerful tool for today’s process development. X-ray photoelec-
tron spectroscopy (XPS) is one of the most widely used surface
analysis techniques for materials. It is used for analyzing the
relative concentrations of the surface constituents of a mate-
rial. It is able to detect the elemental composition of a surface
through wide scan survey spectra and the chemical structure of
elements on the surface with detailed regional scans. However,
great care has to be taken in performing XPS measurements.
Hydrocarbon contamination of surfaces which were studied by
XPS is widely documented [1,2]. It was found that contamina-
tion occurs rapidly on evacuated glass surfaces prior to XPS [3].
In this study, special vacuum glass panel samples together with a
customized sample holder were designed and a lever device was
incorporated into the preparation chamber of the XPS system to
enable the in situ breakage of glazing samples within the XPS
system.
Vacuum glazing is a transparent thermal insulator that has the
potential for widespread applications in the windows of energy
∗
Corresponding author.
E-mail address: catwin@physics.usyd.edu.au (L. So).
efficient buildings [4]. Fig. 1 is a schematic diagram of a vacuum
glazing. It consists of two plane sheets of soda-lime glass, with
a very narrow evacuated space in between, hermetically sealed
together around the edges with solder glass. The two glass sheets
are kept apart by an array of small support pillars in the evac-
uated space. Transparent low-emittance tin-oxide coatings are
usually used on one or both of the glass sheets to reduce radia-
tive heat transport to a low level. In order to achieve a high level
of thermal insulation, the internal pressure of vacuum glazing
has to be kept below 10
−3
Torr. Previous studies on outgassing
during baking and evacuation of vacuum glazing have shown
that when the sample is heated from room temperature to above
300
◦
C, the major gases released are H
2
O, CO
2
and CO [5,6].
The outgassing data (Fig. 2) show that the rate of gas evolu-
tion increases continuously as the temperature increases up to
150
◦
C, and then decreases slightly. However, as the tempera-
ture reaches 180
◦
C, the rate of evolution of CO
2
and CO again
increases and continues up to the temperature of 320
◦
C. In con-
trast, the rate of evolution of H
2
O steadily decreases over this
temperature range. It is well known that the evolution of H
2
O
from glass evacuated device is a diffusion process [5,7,8], but
the mechanisms associated with the release of carbon compound
molecules have not been found [6]. One of the aims of this work
is to investigate the effect of temperature treatments on glass
surfaces under vacuum in order to understand the mechanisms
associated with the evolution of CO
2
and CO. The XPS spectra
of uncoated soda-lime glass and soda-lime glass coated with a
commercial low-emittance coating were compared. The internal
0921-5107/$ – see front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.mseb.2005.09.065