IEEE TRANSACTIONS ON ELECTRON DEVICES, VOL. 66, NO. 12, DECEMBER 2019 5301
Design and Fabrication of CNT-Based E-Gun
Using Stripe-Patterned Alloy Substrate
for X-Ray Applications
Jongmin Lim, Amar P. Gupta, Seung Jun Yeo, Mallory Mativenga , Moonkyoo Kong,
Chong-Gil Cho, Jeung Sun Ahn, Seung Hoon Kim, and Jehwang Ryu
Abstract — We report the enhancement of carbon
nanotube (CNT) field emitters by growing them directly
on stripe-patterned alloy substrates. For a gate voltage
of 1300 V, CNT field emitters grown on full and stripe-
patterned alloy substrates achieved respective emission
currents of 0.22 and 2.32 mA, corresponding to tenfold
performance enhancement. Performance enhancement is
attributed to the reduced screening effect (as a result of
the spacing between strips) during field emission and a
damage-free patterning process. To verify the ability of
the stripe-patterned CNT field emitters to generate X-rays,
we designed and assembled an electron gun through
brazing. With the open type X-ray system, an X-ray image
of human teeth was successfully obtained, verifying the
potential of the stipe-patterned CNT emitters in X-ray
applications.
Index Terms— Carbon nanotube (CNT), field emission,
X-ray.
I. I NTRODUCTION
C
ARBON nanotube (CNT) field emitters have enormous
potential in many different areas, particularly in X-ray
technology, where CNT-based emitters provide many new
possibilities in vacuum electronic devices [1]–[3]. The CNT-
based X-ray system has many advantages because of CNT‘s
superior electrical and mechanical characteristics [4]. It is
hard to achieve pulsed X-ray radiation with filament X-ray
sources based on thermionic emission because of their long
Manuscript received August 19, 2019; revised September 18,
2019; accepted September 23, 2019. Date of publication
October 17, 2019; date of current version November 27, 2019.
This work was supported in part by the National Research
Foundation of Korea (NRF) grants funded by the Korean
Government (MSIP) under Grant NRF-2018M3A9E9024942. The
review of this article was arranged by Editor M Blank. (Corresponding
author: Mallory Mativenga; Jehwang Ryu.)
J. Lim, A. P. Gupta, S. J. Yeo, J. S. Ahn, and J. Ryu are with the
Department of Physics, Kyung Hee University, Seoul 02447, South Korea
(e-mail: jhryu@khu.ac.kr).
M. Mativenga is with the Department of Information Display, Kyung Hee
University, Seoul 02447, South Korea (e-mail: mallory@tft.khu.ac.kr).
M. Kong is with the Department of Radiation Oncology, Kyung Hee
University Medical Center, Kyung Hee University School of Medicine,
Seoul 02447, South Korea.
C.-G. Cho is with CAT Beam Tech. Co. Ltd., Seoul 02455, South Korea.
S. H. Kim is with the Department of Radiology, Asan Medical Center,
University of Ulsan College of Medicine, Seoul 05505, South Korea.
Color versions of one or more of the figures in this article are available
online at http://ieeexplore.ieee.org.
Digital Object Identifier 10.1109/TED.2019.2943870
response time and high operating temperature. On the contrary,
CNT field emitters can be swiftly turned on and off, allowing
the generation of the pulsed emission. In addition, electron
extraction from CNTs for X-ray radiation is possible at room
temperature, allowing the formation of cold cathode X-ray
sources [5]–[9]. During the growth of CNTs by chemical vapor
deposition (CVD), it is important to select the type of substrate
(e.g., silicon or metal substrate) and pretreatment process
[10], [11]. The advantage of a metal substrate over silicon is its
excellent electrical conductivity. Since CNTs can be directly
grown on a metal substrate without external catalyst, the adher-
ence between CNTs and substrate is greatly enhanced [12].
Furthermore, the synthesis of CNTs is easy to handle and
process on metal substrates. In particular, the formation of
holes on metal substrates can be easily achieved by simple acid
etching treatments, thus enabling the formation of patterned
field emitters. One of the major challenges in field emission
is the screening effect, which arises when the spacing between
CNTs is too small. Patterning of field emitters thus prevents
the screening effect in field emission, consistent with many
studies, which suggest that field emission properties of CNTs
are strongly related to the shape of the emitter [13], [14]. This
has necessitated the patterning of CNTs on metal substrates
through photolithography in some studies [15].
In this article, instead of having to pattern the CNTs
through photolithography, we explore the patterning of the
metal alloy substrate into strips through a simple and inex-
pensive acid etching process. Given that the etching process
is performed on the substrate before CNT growth, the CNTs
are expected to be damage-free, and hence, exhibit better field
emission properties compared to those in previous studies.
To test the application of the stripe-patterned CNT emitters
in X-ray imaging, we self-design and assemble an electron
gun ( E -gun) employing the stripe-patterned CNT emitters
developed herein and capture an image of human teeth.
II. EXPERIMENT
CNTs were synthesized by thermal CVD (TCVD) on a
metal alloy substrate, YEF-426, consisting of 42% nickel,
6% chromium, and 52% iron [Fig. 1(a)]. The strips that are
56-μm-wide with 142-μm spacing were achieved by acid
etching with FeCl
3
[Fig. 1(b)]. Inside the chamber, the pres-
sure was maintained at 10
−6
torr to prevent oxidation, and
the chamber was heated up to 900
◦
C. When the desired
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