REVIEW PAPER
Journal of The Institution of Engineers (India): Series C
https://doi.org/10.1007/s40032-024-01118-z
was made possible by the realization that AI and ML could
greatly improve machining processes by using data-driven
insights to monitor tool wear, predict cutting forces, opti-
mize machining parameters, and improve surface quality in
machined components [4]. Additionally, implementing ML
systems has the potential to improve cutting tool longev-
ity, increase productivity, and lower energy usage, all of
which are in line with sustainability goals. Computer con-
trol, information technologies and various sensors are major
requirements for the machining industry [5, 6]. The rapid
advancement of fast, precise, and AI-driven applications has
significantly reduced the need for human intervention. Spe-
cifically, ML has made significant progress in the machin-
ing industry, demonstrating its ability to handle complex
challenges such as time-dependent dynamics [7]. Figure 1
illustrates the Industry 4.0 and 5.0 manufacturing pyramid.
The ability of ML to model and predict complex interac-
tions between simulation and experimental data is a major
factor in its success in this area. The increasing autonomy
of machining systems underscores the value of ML applica-
tions. Furthermore, the extensive integration of sensors in
industry results in the generation of vast amounts of data,
providing an opportunity to employ intelligent systems to
Introduction
AI and ML are being implemented in machining operations
to increase precision, efficiency, accuracy, and productivity
[1]. The need for increased quality has pushed the transi-
tion of machining toward being smart, cost reduction, digi-
tal, and autonomous [2]. The incorporation of AI and ML
into machining operations is a significant turning point in
this direction and has the potential to completely transform
conventional manufacturing paradigms [3]. This integration
Nitin Ambhore
nitin.ambhore@vit.edu
1
Department of Mechanical Engineering, Shri Vishnu
Engineering College for Women, Bhimavaram 534202, India
2
Department of Mechanical Engineering, Vishwakarma
Institute of Information Technology, Pune 411048, India
3
Department of Mechanical Engineering, CMR College of
Engineering & Technology, Hyderabad, Telangana
501401, India
4
Department of Mechanical Engineering, Vishwakarma
Institute of Technology, Pune 411037, India
Abstract
Industry 4.0 and 5.0 have led to the extensive implementation of Artificial Intelligence (AI) and Machine Learning (ML).
AI and ML signify a significant breakthrough in numerous fields by enabling more efficient data processing, offering
enhancements across various services, and automation to replicate the learning process of machines, thereby enhancing
system accuracy. In machining processes, AI and ML play crucial roles in predicting cutting forces, tool wear, and opti-
mizing machining parameters. By employing advanced ML systems, machining operations can achieve longer cutting tool
lifespan and increased efficiency. Additionally, these systems enable the prediction and enhancement of surface quality in
machined components, contributing to overall part quality improvement. Furthermore, ML techniques are instrumental in
analyzing and reducing power consumption during machining operations by predicting the energy consumption patterns
of machine tools. This paper reviews the applications of AI and ML in machining operations and suggests future research
directions. By examining recent achievements in the available literature, it aims to advance the research field by offering
innovative concepts and approaches for integrating AI and ML into machining industries.
Keywords Artificial intelligence · Machine learning · Machining operations · Industry 4.0 and 5.0
Received: 19 July 2024 / Accepted: 8 October 2024
© The Institution of Engineers (India) 2024
Machine Learning and Artificial Intelligence Supported Machining: A
Review and Insights for Future Research
Javvadi Eswara Manikanta
1
· Nitin Ambhore
4
· Amol Dhumal
2
· Naveen Kumar Gurajala
3
· Ganesh Narkhede
2
1 3