Research Article
A Reliability-Based Approach to Nonrepairable Spare Part
Forecasting in Aircraft Maintenance System
Nataša Z. Kontrec,
1
Gradimir V. MilovanoviT,
2,3
Stefan R. PaniT,
1
and Hranislav MiloševiT
1
1
Faculty of Sciences and Mathematics, University of Priˇstina, Lole Ribara 29, 38220 Kosovska Mitrovica, Serbia
2
Serbian Academy of Sciences and Arts, Kneza Mihaila 35, 11000 Beograd, Serbia
3
State University of Novi Pazar, Vuka Karadˇ zi´ca bb, 36300 Novi Pazar, Serbia
Correspondence should be addressed to Nataˇsa Z. Kontrec; natasa radenkovic@yahoo.com
Received 31 December 2014; Revised 7 April 2015; Accepted 8 April 2015
Academic Editor: Emiliano Mucchi
Copyright © 2015 Nataˇsa Z. Kontrec et al. is is an open access article distributed under the Creative Commons Attribution
License, which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly
cited.
In recent times, spare parts inventory systems have been extensively researched, but most inventory models were not fully adequate
due to the stochastic nature of inventory environment. is paper proposes an approach that supports decision making process
in planning and controlling of spare parts in aircraſt maintenance systems. Reliability characteristics of aircraſt consumable parts
were analyzed in order to substantiate this approach. Moreover, the proposed reliability model was used to evaluate characteristics
of subassemblies and/or assemblies these parts belong to. Finally, an innovative approach for determining the total amount of parts
required in inventory and underage costs, based on observing the total unit time as a stochastic process, is presented herein.
1. Introduction
Maintenance techniques have changed over time from cor-
rection (breakdown) to prevention by prediction and proac-
tive continuous improvement [1]. eir main goal is to ensure
that the system performs its function as intended. In order
to achieve that, the efficient spare parts management is
required. e lack of spare parts when they are needed leads
to unexpected downtimes and irreparable loss for a company.
e aircraſt are modern high-tech means of transport.
ey consist of a large number of components and parts.
Each component is exposed to varying degrees of stress,
with its own maintenance plan. Downtimes and costs can be
reduced if a failure occurrence is forecasted and maintenance
planned accordingly. If a spare part needed for replacement
is unavailable, additional costs will occur (urgent orders,
passenger accommodation costs in case of flight cancellation,
etc.). Some consequences such as damage to an aviation
company’s reputation due to downtimes are difficult to
quantify. is is why the problem of spare parts forecasting
in aviation still persists. e main problem is to retain
a required level of aircraſt availability, that is, to provide
the appropriate spare part at the right time and in the
right place. e interest in inventory management has been
increased in recent times but as stated in [2] the majority
of airline operators and maintenance service companies felt
that spare parts forecasting methods are not providing them
with realistic results in practice so they tried to outguess the
forecast.
Uncertainty of events, failure of equipment, and aircraſt
components have significant effect on their maintenance.
ese failures are random processes. It is not always pos-
sible to predict their occurrence. In order to minimize the
aircraſt downtime and increase availability, one approach is
to maintain the appropriate level of spare parts. If we keep
more spare parts than required, unnecessary warehousing
costs will occur. In the opposite case, if their level is less than
required, certain delay costs will occur. erefore, the goal is
to maintain the level of spare parts which provides minimum
warehousing and delay costs on one side, while guaranteeing
a high level of availability of spare parts on the other.
ere are numerous research studies related to determin-
ing the required quantities of spare parts with the purpose
of reducing delays and lead time. Croston [3] was one of
Hindawi Publishing Corporation
Mathematical Problems in Engineering
Volume 2015, Article ID 731437, 7 pages
http://dx.doi.org/10.1155/2015/731437