Hindawi Publishing Corporation
e Scientific World Journal
Volume 2013, Article ID 492762, 8 pages
http://dx.doi.org/10.1155/2013/492762
Research Article
Numerical Investigation of Heat Transfer and
Friction Factor Characteristics in a Circular Tube Fitted with
V-Cut Twisted Tape Inserts
Sami D. Salman,
1,2
Abdul Amir H. Kadhum,
1
Mohd S. Takriff,
1
and Abu Bakar Mohamad
1
1
Department of Chemical and Process Engineering, Faculty of Engineering and Built Environment, Universiti Kebangsaan Malaysia,
43600 Bangi, Selangor, Malaysia
2
Biochemical Engineering Department, Al-Khwarizmi College of Engineering, University of Baghdad, Baghdad 47024, Iraq
Correspondence should be addressed to Sami D. Salman; sami.albayati@gmail.com
Received 29 June 2013; Accepted 28 July 2013
Academic Editors: N. H. Afgan and A. Greco
Copyright © 2013 Sami D. Salman et al. is is an open access article distributed under the Creative Commons Attribution License,
which permits unrestricted use, distribution, and reproduction in any medium, provided the original work is properly cited.
Numerical investigation of the heat transfer and friction factor characteristics of a circular fitted with V-cut twisted tape (VCT)
insert with twist ratio ( = 2.93) and different cut depths ( = 0.5, 1, and 1.5 cm) were studied for laminar flow using CFD
package (FLUENT-6.3.26). e data obtained from plain tube were verified with the literature correlation to ensure the validation
of simulation results. Classical twisted tape (CTT) with different twist ratios ( = 2.93, 3.91, 4.89) were also studied for comparison.
e results show that the enhancement of heat transfer rate induced by the classical and V-cut twisted tape inserts increases with
the Reynolds number and decreases with twist ratio. e results also revealed that the V-cut twisted tape with twist ratio = 2.93
and cut depth = 0.5 cm offered higher heat transfer rate with significant increases in friction factor than other tapes. In addition
the results of V-cut twist tape compared with experimental and simulated data of right-leſt helical tape inserts (RLT), it is found that
the V-cut twist tape offered better thermal contact between the surface and the fluid which ultimately leads to a high heat transfer
coefficient. Consequently, 107% of maximum heat transfer was obtained by using this configuration.
1. Introduction
Heat exchangers with the convective heat transfer are widely
used in many engineering applications. Enhancement of heat
transfer in all types of thermotechnical apparatus is of great
significance for the industry. Besides the savings of primary
energy, it also leads to a reduction in size and weight. In
general, heat transfer enhancement techniques can be divided
into two categories: (1) active techniques which need external
power source and (2) passive techniques which do not need
external power source. Several experimental studies on heat
augmentation techniques using twisted tape as passive tech-
nique have been reported in the literature [1–15]. ereaſter
and due to advances in computer hardware and soſtware and
consequent increase in calculation speed, the CFD modeling
technique was developed as a powerful and effective tool
for better understanding of the complex hydrodynamics in
many industrial processes. Kumar et al. [16] studied the
hydrodynamics and heat transfer characteristics of tube in
the form of the helical heat exchanger at a pilot plant
scale fitted with semicircular plate in annuals area using a
commercial CFD package to predict the flow and thermal
properties in a tube of the helical heat exchanger. ey
found that the results of the simulated data of the Nusselt
number and friction factor in the inner and outer tubes
coincide with experimental data. Sivashanmugam et al. [17]
presented the modeling of heat transfer augmentation in a
circular tube fitted with a helical twist insert in a laminar
and turbulent flow using CFD. Jayakumar et al. [18] offered
a comparison study of CFD simulations to experiment on
convective heat transfer in double pipe helical heat exchanger
and developed an empirical correlation for estimation of
the inner heat transfer coefficient of a helical coil. Lei et al.
[19] conducted the hydrodynamics and heat transfer study
on heat exchanger with a single-segment baffle, single-layer
helical baffle, and two-layer helical baffle experimentally as