EVALUATION THE IMPACT OF 5S IMPLEMENTATION ON
BUSINESS EXCELLENCE PERFORMANCE PARAMETERS
THROUGH STRUCTURAL EQUATION MODELLING
JUGRAJ SINGH RANDHAWA
1
, INDERPREET SINGH AHUJA
2
AND KANWARPREET SINGH
3
1
Ph.D. Scholar and Assistant professor, Department of Mechanical Engineering, Global Institute of Management & Emerging Technologies,
Amritsar, India. Email: jrandhawa304@gmail.com
2,3
Department of Mechanical Engineering, Punjabi University, Patiala
Abstract: The extreme global competition among the manufacturing organizations has created challenges of
intense pressure from their competitors and customers in manufacturing sector. The rapid changes due to turbulent
manufacturing environments necessitate consistent melioration in organization’s performance dimensions like
improved productivity, good quality, ensured delivery, termination of wastage and cost optimizations for realizing
customer satisfaction and trust towards their products. Various LM initiatives adopted by manufacturing
organizations include kaizen, 5S, quality circles, Poka-Yoke, visual controls, cellular design, total quality
management, total productive maintenance, quick changeover, pull scheduling and value stream mapping. The
purpose of this paper is to deploy structural equation modelling (SEM) technique to empirically validate the
interrelationships amongst significant variables of 5S implementation and business excellence performance
parameters (BEPP) in SEM_5S model.
Keywords: 5S, Indian manufacturing organizations, structural equation modelling (SEM), Business Excellence.
and to eliminate non-value adding processes [9].
The origination of lean production in the Chinese
companies considered that 5S, TPM, Error-proofing
and SMED were the effective tools initially adopted
by the companies[4]. 5S has been considered to be
a major component facilitating lean manufacturing
initiatives, while any organization envisioning to
implement. The 5S philosophy has been enacted
as a base foundation for the lean culture in the
organization and becomes facilitator for successful
implementation of the other lean management tools
and technique in manufacturing organizations [18].
A considerable number of authors have proclaimed
that 5S is the significant tool required for the
successful implementation of other quality programs.
5S methodology has become a baseline prerequisite
and relevant tool for the implementation of various
other quality programs like Lean Manufacturing,
TQM, Kaizen, Kanban, SMED, Poke Yoke ISO 9000,
ISO 14001, and OHSAS18001, Total Productive
Maintenance (TPM), Just in Time (JIT), Toyota
Production System (TPS) and Six Sigma.[2] [9]
INTRODUCTION: 5S, A TOOL FOR LEAN 1.
MANUFACTURING
The ever increasing competition in the marketplace
has been putting enormous pressures on organizations
because of more refined markets, changing client
decision and worldwide rivalry [7] [23]. This led
to continuously improve the quality of products
and services for sustained organizational growth
in order to enhance their position and reputation.
The organizations, are confronting rivalry both
from imports and multinational organizations in
the local markets [7] [22] [19]. The manufacturing
organizations who are not focusing holistically on
these business excellence performance parameters
have failed to attain profitability and survival in the
competitive world [10] [17]. It has become imperative
for organizations to continuously meliorate at
quicker rate in order to sustain better position
amongst the competitors in global manufacturing
market in 20th century.
A systematic methodology and specific Lean
thinking tools like 5S are suggested to identify value
I J A M R
© Serials Publications
9(2) 2017 : July-December • pp. 17-25