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Composite Structures
journal homepage: www.elsevier.com/locate/compstruct
An improved method of eddy current pulsed thermography to detect
subsurface defects in glass fiber reinforced polymer composites
Changhang Xu
⁎
, Wuyang Zhang, Changwei Wu, Jing Xie, Xiaokang Yin, Guoming Chen
College of Mechanical and Electronic Engineering, China University of Petroleum, Qingdao 266580, China
ARTICLE INFO
Keywords:
Glass fiber reinforced polymer (GFRP)
Eddy current pulsed thermography (ECPT)
Subsurface defects detection
Non-destructive testing (NDT)
ABSTRACT
Due to its induction heating mechanisms, eddy current pulsed thermography (ECPT) is always used as Non-
destructive testing (NDT) technique only for conductive materials. This work explores the feasibility of ECPT to
detect subsurface defects in glass fiber-reinforced polymer (GFRP) composites, a typical non-conductive mate-
rial. The proposed method introduces a metal part as the heat-generating component to generate the induction
heat. Then the induction heat in the metal part can be transferred to GFRP, which makes it possible to detect
subsurface defects in GFRP. The detection mechanism of the proposed method is firstly investigated, and the
influence factor analysis is then performed to obtain the optimal test condition. Experiments were finally per-
formed on GFRP specimens with various subsurface defects to verify the effectiveness of the method. The results
demonstrate that the proposed method is effective in subsurface defects detection of GFRP, which provides a
promising way to extend the application of ECPT to non-conductive materials.
1. Introduction
As one kind of composite materials, glass fiber-reinforced polymer
(GFRP) has attracted increasing attention in recent years due to its
super properties including high strength-to-weight ratio, excellent
corrosion resistance, electrical insulation [1–4]. GFRP has been widely
used in a variety of applications, such as civil engineering [5], trans-
portation industry [6], naval structures [7], aerospace components [8],
and others [9]. However, GFRP is vulnerable to various types of defects
induced during manufacturing, service, and maintenance. These defects
can be divided into two major categories: surface defects (e.g., scrat-
ches) and subsurface defects (e.g., delamination) [3]. Such defects
could significantly affect the performance of GFRP. Hence, it is critical
to detect the defects in an effective and timely manner by using non-
destructive testing (NDT) techniques. Compared with surface defects,
subsurface defects bring more challenges for NDT techniques due to
their invisibility. Consequently, there is an increasing demand for de-
veloping effective NDT techniques to detect subsurface defects in GFRP
[10].
Several NDT techniques have been used to detect subsurface defects
in GFRP, such as ultrasonic testing (UT) [11], X-ray testing [12],
acoustic emission (AE) [13] and electromagnetic method [14]. How-
ever, each of these techniques faces some challenges for the inspection
of GFRP. UT requires the operators with a range of skills and expertise
due to the complicated detection process. X-ray testing requires bulky
equipment, and its high radiation energy may endanger the safety of
the operators. AE requires complicated data processing methods to re-
duce the influence of background noise and is only effective for dy-
namic defects. Consequently, it is still necessary to develop novel NDT
techniques to inspect subsurface defects in GFRP effectively.
As an NDT technique, infrared thermography (IRT) has attracted
increasing attention in recent years since it can achieve a rapid, non-
contact, and non-invasive inspection on a variety of materials [4]. IRT
has been widely used for condition monitoring of electrical equipment
[15], crack detection of weld or metal [16], damage detection of
composites [17], among others. In general, IRT can be divided into two
categories: passive thermography and active thermography. Active
thermography employs a variety of external heating sources to generate
heat in the materials, such as light [18], eddy current [19], ultrasound
[20,21], microwave [22]. Using eddy current as the heating source
leads to the technique termed as eddy current pulsed thermography
(ECPT) [23]. The heating mechanism of ECPT involves inducing eddy
current and then generating Joule heat in conductive materials, which
makes it possible to detect defects within skin depth accurately and
efficiently [24]. Previous research has demonstrated the effectiveness of
ECPT to detect cracks in metallic materials [24–26] and various types of
defects in CFRP [27–30]. Meanwhile, investigations on ECPT were also
performed on the detection mechanisms [31] and the probability of
https://doi.org/10.1016/j.compstruct.2020.112145
Received 27 May 2019; Received in revised form 1 February 2020; Accepted 26 February 2020
⁎
Corresponding author.
E-mail address: chxu@upc.edu.cn (C. Xu).
Composite Structures 242 (2020) 112145
Available online 29 February 2020
0263-8223/ © 2020 Elsevier Ltd. All rights reserved.
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