Microstructure Evolution and Device Performance in Solution-
Processed Polymeric Field-Effect Transistors: The Key Role of the
First Monolayer
Suhao Wang,
†
Adam Kiersnowski,
†,‡
Wojciech Pisula,*
,†
and Klaus Mü llen*
,†
†
Max Planck Institute for Polymer Research, Ackermannweg 10, 55128 Mainz, Germany
‡
Polymer Engineering and Technology Division, Wroclaw University of Technology, Wybrzeze Wyspianskiego 27, 50-370 Wroclaw,
Poland
*S Supporting Information
ABSTRACT: Probing the role of the first monolayer in
the evolution of the film polymer microstructure is
essential for the fundamental understanding of the charge
carrier transport in polymeric field-effect transistors
(FETs). The monolayer and its subsequent microstructure
of a conjugated polymer [poly(2,5-bis(3-alkylthiophen-2-
yl)thieno[3,2-b]thiophene), PBTTT] film were fabricated
via solution deposition by tuning the dip-coating speed
and were then studied as accumulation and transporting
layers in FETs. Investigation of the microstructure of the
layers prepared at different coating velocities revealed that
the monolayer serves as an important base for further
development of the film. Significant improvement of the
charge carrier transport occurs only at a critical multilayer
network density that establishes the required percolation
pathways for the charge carriers. Finally, at a low dip-
coating speed, the polymer chains are uniaxially oriented,
yielding pronounced structural anisotropy and high charge
carrier mobilities of 1.3 cm
2
V
−1
s
−1
in the alignment
direction.
D
uring the past decade, organic field-effect transistors
(OFETs) have attracted considerable attention because
of their potential applications in large-area, low-cost, flexible
electronic devices, such as flexible electronic paper, radio-
frequency identification (RFID) tags, postage stamps, and
backplane circuitry for active-matrix displays.
1
Particularly,
ultrathin-film OFETs with few semiconducting monolayers are
of vital importance, because charge carriers are directly
transported to conduction channels without diffusion through
a dense film. For small conjugated molecules
2a−i
and very
recently for a conjugated polymer,
2j
it has been proven that the
main charge carrier transport in transistors occurs in a few
molecular layers near the dielectric surface. This is also in line
with the theory that predicts a high density of charges and thus
high charge carrier mobility in the first few nanometers of the
active film.
2k
Therefore, particular emphasis was put on the
molecular order within this thin accumulation layer processed,
for example, by vacuum deposition,
2b,f
Langmuir−Blodgett
deposition,
2c
and electrostatic force-based self-assembly.
2d
Little is known, however, about the influence of solution
processing (considered to be the future process in roll-to-roll
fabrication of electronic devices) on the molecular organization
in ultrathin films after solvent evaporation.
There have been only few studies on conjugated polymers in
ultrathin-film FETs, consisting of multilayers of poly(3-
hexylthiophene)
3a,b,d
and polydiacetylene.
3c
Both cases showed
a performance far inferior to the corresponding thick-film
OFETs, proving that potential applications are a long way off.
The solution processing of conjugated polymers into one single
monolayer and its subsequent layers directly on the surface in a
FET channel is a great challenge and therefore has been rarely
reported to date. Especially, technical questions concerning
precise bottom-up solution growth of a conjugated polymer
from monolayer to multilayer still need to be answered. This
would allow a fundamental study of the role of the first
monolayer on the evolution of the bulk polymer microstructure
and the charge carrier transport in the transistor.
This communication reports the early stages of polymer film
formation that is precisely controlled via a facile dip-coating
process by tuning the pulling speed of the substrate from the
solution reservoir. As a model compound, the well-known high-
performance p-type polymer poly(2,5-bis(3-alkylthiophen-2-
yl)thieno[3,2-b]thiophene) (PBTTT, Scheme 1) was used.
1d
A
monolayer and the subsequent microstructure of a conjugated
polymer on a rigid OFET surface were successfully obtained
from solution. We prove that the first monolayer has essential
importance for the bulk microstructure evolution, whereby a
critical multilayer network is necessary for creating the required
percolation pathways for the charge carriers in thin-film
polymer OFETs.
During the dip-coating process, the pulling speed was
gradually changed and had a great impact on the growth of
Received: December 13, 2011
Published: February 21, 2012
Scheme 1. Molecular Structure of PBTTT
Communication
pubs.acs.org/JACS
© 2012 American Chemical Society 4015 dx.doi.org/10.1021/ja211630w | J. Am. Chem. Soc. 2012, 134, 4015−4018