J. Eng. Technol. Sci., Vol. 54, No. 2, 2022, 220209
Received November 25
th
, 2020, Revised August 12
th
, 2021, Accepted for publication December 12
th
, 2021.
Copyright ©2022 Published by ITB Institute for Research and Community Services, ISSN: 2337-5779,
DOI: 10.5614/j.eng.technol.sci.2022.54.2.9
A New Mechanical Analysis of a Crankshaft-connecting
Rod Dynamics Using Lagrange’s Trigonometric Identities
Hasan H. Ali
1, *
, Firas M. Abdulsattar
2
& Ahmed W. Mustafa
3
1
Directorate of Reconstruction and Projects, Ministry of Higher Education and
Scientific Research, Baghdad, Iraq
2
Department of Refrigeration and Air Conditioning Techniques Engineering, Dijlah
University College, Baghdad, Iraq
3
Department of Mechanical Engineering, Al-Nahrain University, Baghdad, Iraq
*E-mail: hha2mf@mail.missouri.edu
Highlights:
Lagrange’s trigonometric identities were used to simplify an actual and an equivalent
connecting rod by minimizing the problem to an algebraic form with good accuracy.
The largest external forces resultant acting in the x-direction was exerted by the single-
cylinder engine, while the smallest external forces resultant acting in the x-direction was
exerted by the six-cylinder engine in the studied cases.
The largest resultant of torque imbalance acting on the crankshaft was found to be associated
with two-cylinders engines and was negligible for engines with 5 and 6 cylinders.
The external forces resultant acting in the x-direction and the torque imbalance acting on the
crankshaft can be eliminated by using a seven- or more cylinder engine.
The results also revealed that the values of all external forces resultants acting in the y-
direction were equal to zero for multi-cylinder engines.
Abstract: The main objective of this study was to conduct a new and simple but
accurate analysis of the dynamics of a crankshaft-connecting rod system based on
Lagrange’s trigonometric identities. Actual and equivalent connecting rod mass
approximations of single- and multi-cylinder reciprocating engines were studied.
Several examples were studied to demonstrate the dynamics of the system. Lagrange’s
trigonometric identities were used to simplify the model, while MATLAB was used
to obtain the results. For both the proposed reduced model and the full model, the
resultant forces and torques of an actual and an equivalent connecting rod mass were
compared. The results showed that the proposed reduced model gives force and torque
results that match the results of the full model very well. It was shown that the largest
torque imbalance resultant on the crankshaft was exerted by the two-cylinder engine.
In addition, it was shown that the largest external forces resultant acting in the x-
direction was exerted by the one-cylinder engine. The results also revealed that the
resultant of external forces acting in the y-direction was zero for multi-cylinder
engines. The relative error, which mainly occurred at the points of maximum force
and torque, ranged from about 1% to about 15%.
Keywords: crankshaft; dynamics; equivalent mass; internal combustion engine;
Lagrange’s trigonometric identities; torque imbalance.