Mass Transfer Coefficients for CO
2
Absorption into Aqueous
Ammonia Using Structured Packing
Wenbin Li, Xingjian Zhao, Botan Liu,* and Zhongli Tang
State Key Laboratory for Chemical Engineering and School of Chemical Engineering and Technology, Tianjin University, Tianjin
300072, China
ABSTRACT: In this study, the gas phase volumetric overall mass transfer coefficients (K
G
a
e
) for CO
2
absorption into aqueous
ammonia solutions were measured to explore the mass transfer performance of a column packed with structured packing. The
K
G
a
e
values were evaluated over ranges of main operating variables, that are, 1400-2300 m
3
·m
-2
·h
-1
gas flow rate, 20-39 m
3
·
m
-2
·h
-1
liquid flow rate, up to 8 kPa partial pressure of CO
2
, and 0.27-0.72 kmol·m
-3
ammonia concentration. The results show
that higher liquid loading and concentration of aqueous ammonia are beneficial to enhance the K
G
a
e
values. On the contrary,
K
G
a
e
value decreases as the CO
2
partial pressure increases. The results also show that gas loading has little influence on K
G
a
e
. To
allow the mass transfer data to be readily utilized, an empirical K
G
a
e
correlation for this system was developed. Finally,
Simulations were made for the absorption of CO
2
into aqueous ammonia solutions by using the currently developed
computational mass transfer model along with the proposed correlation for K
G
a
e
. The simulation results on the gas phase CO
2
concentration are found to be in satisfactory agreement with the experimental measurements.
1. INTRODUCTION
The continuously rising demand for energy and increasing
emissions of CO
2
have become severe challenges for the
sustainable development of the world. The main sources of
carbon dioxide emissions include power generation, industrial
processes, transportation, and residential and commercial
buildings.
1
Power generation, mainly from the use of coal
and natural gas, accounts for about a third of CO
2
emissions
from fossil fuel use.
2
Therefore, the main application of CO
2
capture is currently expected to be in power generation. Several
technologies of CO
2
sequestration for power generation have
been developed, including postcombustion capture, oxy
combustion, and precombustion capture. It should be noted
that only the postcombustion decarbonization based on the
mature state of the art chemical solvent absorption process has
realized the industrial pilot.
3
The absorption process is one of
the most common industrial technologies today. Chemical
solvent absorption methods are considered as a reliable method
for reducing CO
2
emissions from fossil fuel power plants.
4
The
most commonly used absorption solvents are alkanolamines,
which were discovered in the late 1920s by Bottoms.
5
Among
the alkanolamines, the most used solvent is monoethanolamine
(MEA) scrubbing. However, the cost to capture CO
2
from the
flue gas of power plants is very high when using MEA
scrubbing.
4
It is estimated that the energy penalty from using
this solvent for CO
2
capture from coal-fired power plants is
about 15% to 35%.
6,7
In addition, it has several major
problems,
8-10
including low CO
2
loading capacity, slow
absorption rate, high equipment corrosion rate, amine
degradation by SO
2
, NO
2
, HCL, and O
2
in the flue gas, etc.
In order to improve the above detects, Wolsky et al.
11
suggested the need for a new solvent to be discovered.
As early as in 1997, Bai and Yeh
9
found another route of
reducing CO
2
emissions from power plants by using ammonia.
The performance of the ammonia and MEA solvents for
scrubbing CO
2
emissions were compared experimentally by
Yeh and Bai.
12
It was shown that both the CO
2
removal
efficiency and absorption capacity of ammonia solvent are
better than those of MEA solvent under the operating
conditions in their study. As stated by Yeh et al.,
13
the use of
ammonia seems to have avoided the shortcomings of the MEA
solvent. Generally speaking, the advantage of aqueous ammonia
as solvent includes high loading capacity, less corrosion, no
absorbent degradation, and low energy consumption. It is
found that thermal energy consumption for CO
2
regeneration
using the aqua ammonia process could be at least 75% less than
if the MEA process is used for CO
2
absorption and
regeneration. Additionally, the three major acid gases (SO
2
,
NO
x
and CO
2
) plus HCl and HF, which may exist in the flue
gas, will be captured in the aqua ammonia process
simultaneously. A single process to capture all acidic gases is
attractive, promising to reduce the total cost and complexity of
emission control system. In recent years, many researchers were
interested in the fundamental work for the CO
2
absorption in
aqueous ammonia. The UNIQUAC-Non Random Factor
(NRF) model was developed by Pazuki et al
14,15
for the
NH
3
-CO
2
-H
2
O system to correlate the experimental data
reported by Edwards et al.
16,17
and Bernardis et al.
18
Derks and
Versteeg
19
studied the kinetics and mechanism of the reaction
between CO
2
and ammonia in a well-stirred cell reactor. Puxty
et al.
20
presented their latest kinetics results for a reaction in a
wetted-wall column reactor. There was a large amount of
work
21-24
studying the kinetics and mechanism in depth by
contributing more experimental data, and thus robust kinetics
constants were fitted and available for the determination of the
reaction between CO
2
and ammonia.
Received: September 18, 2013
Revised: December 23, 2013
Accepted: March 20, 2014
Published: March 20, 2014
Article
pubs.acs.org/IECR
© 2014 American Chemical Society 6185 dx.doi.org/10.1021/ie403097h | Ind. Eng. Chem. Res. 2014, 53, 6185-6196