Research paper
Development of transition metal oxide–kaolin composite pigments for
potential application in paint systems
Swagata Roy
a
, Subrata Kar
a
, Biswajoy Bagchi
b
, S. Das
a,
⁎
a
Department of Physics, Jadavpur University, Kolkata 700032, India
b
Fuel Cell and Battery Division, Central Glass and Ceramic Research Institute, Kolkata 700032, India
abstract article info
Article history:
Received 26 September 2014
Received in revised form 7 January 2015
Accepted 30 January 2015
Available online 12 February 2015
Keywords:
Kaolin
Metal oxide composite
Ceramic pigment
Antimicrobial potency
PEG analysis
The present work deals with a simplified process for synthesizing metal oxides of Cu(II), Ni(II), Cr(III) and Fe(III)
imbibed kaolin pigments and characterizing those samples using X-ray diffraction, Fourier transform infrared
spectroscopy, FESEM and EDS in addition to the visual classification by color. Furthermore, PEG analysis and
antimicrobial potency of these samples were investigated thoroughly which conferred positive impact depicting
the fact that these metal oxides incorporated kaolin composites can serve as a good and promising ceramic
pigment material in paint systems. Due to easy availability of kaolin and involvement of low temperature, the
production cost of these synthesized pigments is highly reduced which can be an added advantage to the paint
industry.
© 2015 Elsevier B.V. All rights reserved.
1. Introduction
The recent era has witnessed the blooming rise in the development of
tailored materials with multifunctional properties. It is well known that
the transitional metallic oxides are chromophores and hence are a source
of pigments (Pishch et al., 2011). The transitional metals like Cu, Ni, Cr
and Fe have unfilled electronic shells and possess high polarizability.
Generally the formation of the complex ions of these metals due to the
incorporation of oxygen, shifts the absorption band in the visible region
of the electromagnetic spectrum and is accountable for obtaining a
wide range of colored pigments. However some of these materials also
possess antimicrobial properties which when incorporated into the
paint systems act as agents to control the growth of microbes. It is a
matter of concern that majority of the harmful microorganisms have
developed a gradual resistance to most of the conventional antimicrobial
agents. This has led researchers towards engineered nanomaterials as a
way out to the problem. Recent studies have been reported about the
antimicrobial effects of various materials (Moralesa et al., 2003). The
development of various new microbe deterrents is an ever evolving
expertise. In this context the oxides of metals like copper, nickel, iron,
chromium, etc. in their nano or micro regime prove to be ideal antimicro-
bials (Pang et al., 2009; El-Nahhal et al., 2013; Hans et al., 2013; Prodan
et al., 2013; Swain et al., 2014).
Paints have been manufactured since time immemorial but until
recently they were highly expensive. Hence, a promising direction in
research is to study the plausibility of synthesizing ceramic pigments
using natural mineral raw material which could make the pigments
cost-effective and available in all sectors. Inorganic pigments using
metal oxides in ceramic and plastic industry have attracted attention
at the present time. In general, inorganic pigments are superior to
organic ones in heat and light permanency, weather resistance and
low cost. Few works related to ceramic pigments using silica gel as the
precursor have been reported earlier (Krysztafkiewicz et al., 2003;
Pishch et al., 2011). The pigments based on the silica are popular
among ceramic pigments. Besides silicates, aluminosilicates can also
be used as another silica source. Kaolin, an aluminosilicate material
can be used as the silica source to synthesize ceramic pigments.
Kaolin is a natural light colored clay occurring worldwide in large
deposits and hence is an inexpensive raw material. It has good
dispersibility in water based system, good opacity, gloss and brush
ability. It is used as a precursor in paper industry. Pigments based
on kaolin can be used in colored paper production, as colored pigment
or extender in paint industry. In decorative paints it will be a good
ingredient. Kaolin, with the chemical composition Al
2
Si
2
O
5
(OH)
4
is
available in pure form and in very fine particles. It is a layered silicate
with one tetrahedral sheet linked through oxygen atoms to one octahe-
dral sheet of alumina. It has a special water retentive property. These
particles slide over each other to form plastic clay like mass. Other
special features include its good thermal resistivity, good electrical insu-
lation and non-abrasiveness. It is used in paint as it is chemically inert
over a wide pH range, has a high covering power, is a good plasticizer,
provides smoother surfaces, and gives more attractive finish and good
dimensional stability. In addition, kaolin is also a versatile extender
Applied Clay Science 107 (2015) 205–212
⁎ Corresponding author. Tel.: +91 9433091337.
E-mail address: sdasphysics@gmail.com (S. Das).
http://dx.doi.org/10.1016/j.clay.2015.01.029
0169-1317/© 2015 Elsevier B.V. All rights reserved.
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