International Journal of Applied Engineering Research
ISSN 0973-4562 Volume 9, Number 24 (2014) pp. 30643-30650
© Research India Publications
http://www.ripublication.com
Impact of Cryogenic Treatment and Temper to
carbide toollife on turning process for Al T-6061
Agus Suprapto
1
, Agus Iswantoko
2
, Ike Widyastuti
3
1,2,3
Universityof Merdeka Malang, Mechanical Engineering Department, Engineering
Faculty, 65146 Malang, Indonesia
Correspondence Author :AgusSuprapto, Mechanical Engineering Department,
Engineering Faculty, University of Merdeka Malang, Office Address: Jl. Terusan
Raya Dieng 62-64, Malang, Indonesia. Postal Codes: 65146. Office phone/Fax: 62
341 581056, Email:agussuprapto@yahoo.com
Abstract
Generally to overcome the problem of cutting tool wear use coolant on metal
cutting process for decrease the friction or use coating for cutting tool.
Nowadays many industry develop the using of cryogenic treatment to improve
wear resistance of cutting tool, for carbide toollifelonger. Target of this
research is to evaluate impact of cryogenic treatment and temper to carbide
toollife. Method in this research use cryogenic treatment process continued
with temper process ofcarbide tool. Carbide cutting tool as result of this
process implementedon turning process for Aluminiumalloy T-6061 with
cutting depth (a) variation are 0,1 mm; 0,5mm and 1 mm, while cutting speed
(Vc) 70 m/minute and constant feeding motion (f) 0,1 mm/rotation, without
coolant. Research analyst use analytical method and perception with digital
microscope and hardness test with Rockwell. The research result are :1. The
greater of cutting depth(a), then wear of cutting tool edge (Vb) be greater, and
tool life (T) be shorter.2. Result of cryogenic treatment for 48 hoursat cutting
depth(a) 1mm, cutting speed(Vc) 70 m/minute and feeding motion (f) 0,1
mm/rotation, the toollifeincrease 28%. At the same condition with cryogenic
treatment for 48 hoursand temper at 150
0
C for 1 hour the toollife increase to
105%. 3. For the cryogenic treatment at cutting depth(a) 1mm the Taylor
equation of tool lifeVT
0,35
= 103,6707 and for the cryogenic treatment and
temper at the same cutting depth condition the Taylor equation of tool life
VT
0,2
= 95,06642
Keyword: carbide tool, cryogenic treatment, tool life, temper, wearof cutting
tool edge