Applied Surface Science 357 (2015) 1104–1113
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Applied Surface Science
journal h om epa ge: www.elsevier.com/locate/apsusc
Wetting and reaction characteristics of crystalline and amorphous
SiO
2
derived rice-husk ash and SiO
2
/SiC substrates with Al–Si–Mg
alloys
A. Bahrami, M.I. Pech-Canul
∗
, C.A. Gutiérrez, N. Soltani
Centro de Investigación y de Estudios Avanzados del IPN Unidad Saltillo, Av. Industria Metalúrgica No. 1062, Parque Industrial Saltillo-Ramos Arizpe, Ramos
Arizpe, Coahuila, 25900, Mexico
a r t i c l e i n f o
Article history:
Received 15 June 2015
Received in revised form 17 August 2015
Accepted 15 September 2015
Keywords:
Rice husk ash
Sessile drop test
Wettability
Silicon carbide
Aluminum alloys
a b s t r a c t
A study of the wetting behavior of three substrate types (SiC, SiO
2
-derived RHA and SiC/SiO
2
-derived
RHA) by two Al–Si–Mg alloys using the sessile drop method has been conducted, using amorphous and
crystalline SiO
2
in the experiment. Mostly, there is a transition from non-wetting to wetting contact
angles, being the lowest values achieved with the alloy of high Mg content in contact with amorphous
SiO
2
. The observed wetting behavior is attributed to the deposited Mg on the substrates. A strong diffusion
of Si from the SiC/Amorphous RHA substrate into the metal drop explains the free Si segregated at the
drop/substrate interface and drop surface. Although incorporation of both SiO
2
-derived RHA structures
into the SiC powder compact substrates increases the contact angles in comparison with the SiC substrate
alone, the still observed acute contact angles in RHA/SiC substrates make them promising for fabrication
of composites with high volume fraction of reinforcement by the pressureless infiltration technique.
The observed wetting characteristics, with decrease in surface tension and contact angles is explained
by surface related phenomena. Based on contact angle changes, drop dimensions and surface tension
values, as well as on the interfacial elemental mapping, and XRD analysis of substrates, some wetting
and reaction pathways are proposed and discussed.
© 2015 Elsevier B.V. All rights reserved.
1. Introduction
Reactive metal penetration, in which a molten metal wets,
penetrates, and reacts with either a dense or a porous ceramic
preform, converting it into a ceramic–metal composite, has been
subject of experimental and theoretical investigations [1,2]. Under-
standing the reactive wetting behavior of molten alloys in contact
with ceramic substrates at high temperatures is of great impor-
tance for improving industrial liquid phase-assisted processes and
the quality of the final product. The study of the wetting behav-
ior at elevated temperatures, therefore, constitutes one of the
most important scientific aspects of high-temperature liquid phase
materials processing stimulated by the needs of modern metallurgy
and foundry industry.
Most pure metals exhibit obtuse contact angles on high melt-
ing point ceramics (such as SiC, SiO
2
, Si
3
N
4
or Al
2
O
3
) or graphite,
∗
Corresponding author. Tel.: +52 844 438 9600x8678.
E-mail addresses: martin.pech@cinvestav.edu.mx, martpech@gmail.com,
martpech@hotmail.com (M.I. Pech-Canul).
causing limitation on their application in brazing, bonding, liquid-
phase sintering, or infiltration [3]. This problem can be alleviated by
alloying with reactive metals such as (Ti, V, Cr, Zr, Nb, Hf, Mg and
etc.) into the liquid or controlling the atmosphere of experiment
by reactive or inert gases (e.g. argon and nitrogen). These additions
can reduce wetting angles to acute, often strongly.
Much work has been done on the wetting behavior of SiC,
SiO
2
and silica rich ashes (like fly ash) substrates [4–6]. Reactive
wetting behavior of SiO
2
substrate by molten pure Al was studied
by Shen et al. [7]. They reported that although Al-SiO
2
system
is a non-wetting system in nature, the subsequent remarkable
decrease in the contact angle during the isothermal dwells mainly
results from the decrease in the droplet volume rather than the
advance of the solid–liquid interfacial front. In contrast, Laurent
et al. [8] believed that the study of wetting behavior of Al-SiO
2
cannot be treated as an investigation of reactive wetting because
the SiO
2
reduction reaction by aluminum does not take place
during the spreading of aluminum on SiO
2
. Also, they believed that
the observed uncertainty regarding to low temperature wetting
in Al/SiO
2
is related to the presence of an oxide film on Al, which
hinders spreading, while Zhou and De Hosson [9] propose that
http://dx.doi.org/10.1016/j.apsusc.2015.09.137
0169-4332/© 2015 Elsevier B.V. All rights reserved.