ISSN 0965-5441, Petroleum Chemistry, 2014, Vol. 54, No. 8, pp. 705–709. © Pleiades Publishing, Ltd., 2014.
Original Russian Text © T.S. Philippova, A.N. Filippov, 2014, published in Membrany i Membrannye Tekhnologii, 2014, Vol. 4, No. 4, pp. 308–313.
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INTRODUCTION
It is known that the key drawback of any pressure-
driven membrane process is concentration polariza-
tion (CP) and CP-related phenomena [1]. Concentra-
tion polarization is the phenomenon of concentration
rise of a rejected component in a thin layer of solution
adjacent to the upstream membrane surface, which
leads to membrane “poisoning”, commonly termed as
fouling, involving a variety of physicochemical pro-
cesses of buildup of material on or in the membrane
surface. Fouling deteriorates the membrane perfor-
mance characteristics (flux, permeability) and
increases the power consumption for maintaining a
pressure-driven membrane process. At the first stage
of microfiltration or in the case of dilute solutions or
suspensions, the diffusion of large particles rejected by
the membrane can be frequently ignored because of
their sizes. However, these particles can be absorbed
gradually onto the membrane surface, thereby block-
ing its pores [2] and forming a layer of rejected parti-
cles, the “dynamic membrane” [3] and, as a conse-
quence, causing the reduction of membrane perfor-
mance. According to Baker’s classification [1],
microfiltration membranes are divided into two types:
screen filters and depth filters. The screen filters cap-
ture particles only on the effective surface, and the
depth filters do it by the interior pore surface. In this
work, we consider only the screen filters. In particular,
track-etched membranes belong to the screen mem-
brane type [4].
A probabilistic sieving model was developed in
[5 9] to describe microfiltration of dilute suspensions
in the dead-end (or in-line) mode when the flow is
normal to the active membrane surface. This model
was used to explain the decline in membrane perfor-
mance and an increase in rejection with time at a con-
stant transmembrane pressure. Moreover, it was
shown that treatment of microfilters (such as MFF
series fluoroplastic membranes with random hetero-
geneous pore structure) as an idealized homogeneous
membrane with capillary pore structure provided a
good correlation between theoretical and experimen-
tal data.
In this work, we propose a method for determining
the lifetime of uni- and biporous microfiltration mem-
branes during concentration of polydisperse suspen-
sions or their purification for removal of fine fractions
in the dead-end mode when the flux is maintained
constant. The dead-end regime is the most cost-effec-
tive in the case of dilute suspensions with a low sus-
pended solids content [1]. At high concentrations of
solids in dispersion, when a suspended dense layer of
rejected particles is formed at the membrane surface,
cross-flow filtration is used, which allows the retained
species to be washed away into concentrate by tangen-
tial flow. Unlike reverse osmosis and nano- or ultrafil-
tration in which maintenance of a constant trans-
membrane pressure is usually practiced, microfiltra-
tion is conducted in the constant flux regime [1]
because of more intense membrane fouling. In this
case, a certain high constant pressure is maintained in
the feed stream (over membrane) and a lower pressure
is applied in the permeate stream (under membrane),
which gradually drops to a certain critical value with
time as fouling progresses.
Here, we use the theory developed in our previous
studies [5–9]; the designations of values and parame-
ters remain the same. Note that the afore-mentioned
track membranes can be considered as idealized
model uni- and biporous structures in different fields
Theoretical Evaluation of the Microfiltration Membrane Lifetime
T. S. Philippova and A. N. Filippov
Gubkin Russian State University of Oil and Gas, Leninskii pr. 65, bld. 1, Moscow, 119991 Russia
e-mail: anatoly.filippov@gmail.com
Received July 15, 2014
Abstract—Theoretical estimates of the lifetime of uni- and biporous microfiltration membranes as applied
to the filtration of polydispersions have been obtained. The optimal microfiltration regime that makes it pos-
sible to increase the membrane lifetime has been found. The data were considered in terms of the probabilistic
sieving model of the process with regard to surface pore blocking with time, which was recently developed by
one of the authors. An explicit formula has been derived to determine the lifetime of a membrane with an
arbitrary pore size distribution.
Keywords: microfiltration of polydispersion, rupture pressure, membrane lifetime, uni- and biporous mem-
branes
DOI: 10.1134/S0965544114080064