Bismuth-Catalyzed and Doped Silicon Nanowires for One-Pump-
Down Fabrication of Radial Junction Solar Cells
Linwei Yu,
†,
* Franck Fortuna,
‡
Benedict O’Donnell,
†,§
Taewoo Jeon,
†
Martin Foldyna,
†
Gennaro Picardi,
†
and Pere Roca i Cabarrocas
†
†
LPICM, Ecole Polytechnique, CNRS, 91128 Palaiseau, France
‡
CSNSM, Universite ́ Paris-Sud, Bâ timent 108, 91405 Orsay Campus, France
§
R&D Division, Total S.A., Gas & Power, Courbevoie, France
ABSTRACT: Silicon nanowires (SiNWs) are becoming a
popular choice to develop a new generation of radial junction
solar cells. We here explore a bismuth- (Bi-) catalyzed growth
and doping of SiNWs, via vapor-liquid-solid (VLS) mode, to
fabricate amorphous Si radial n-i-p junction solar cells in a
one-pump-down and low-temperature process in a single
chamber plasma deposition system. We provide the first
evidence that catalyst doping in the SiNW cores, caused by
incorporating Bi catalyst atoms as n-type dopant, can be
utilized to fabricate radial junction solar cells, with a record
open circuit voltage of V
oc
= 0.76 V and an enhanced light trapping effect that boosts the short circuit current to J
sc
= 11.23 mA/
cm
2
. More importantly, this bi-catalyzed SiNW growth and doping strategy exempts the use of extremely toxic phosphine gas,
leading to significant procedure simplification and cost reduction for building radial junction thin film solar cells.
KEYWORDS: Radial junction solar cell, silicon nanowire, vapor-liquid-solid growth, bismuth catalyzed growth, bismuth doping,
PECVD thin film deposition
B
uilding radial junction thin film solar cells on top of silicon
nanowires (SiNWs) allows to decouple light absorption
path from photocarrier collection distance, making it possible
to reduce the absorber thickness to improve carrier collection,
while still achieving enhanced light trapping among SiNWs.
1-5
Amorphous and microcrystalline Si thin film technologies are
industrially proven, environmentally friendly and capable of
delivering Terawatt scale solar energy without fundamental
limitation in material supply.
6,7
Marrying the advanced radial
junction design to this mature Si thin film technology has thus
the potential to build up a high performance and cost-effective
thin film photovoltaics (PV). Particularly, by adopting a thinner
absorber layer in a radial junction configuration, a stronger
built-in field can help to minimize the Staebler-Wronski
degradation in hydrogenated amorphous Si (a-Si:H) cells. To
this end, a first and primary concern is to establish a SiNWs
growth strategy compatible with the industrial-mainstream
plasma deposition process, ideally achieving it on top of cost-
effective substrates and at low temperature. The vapor-liquid-
solid (VLS) mechanism represents a high-throughput and cost-
effective way to produce well-defined SiNWs on top of various
low-cost substrates.
8-11
However, since the VLS growth has to
be catalyzed by metal nanoparticles, the remnant of metal
catalysts on/in SiNWs imposes usually a threat to building
effective photovoltaics, where clean surface/interfaces and
minimum recombination centers are of utmost importance.
Widely used gold (Au) is known to introduce midgap defects in
c-Si,
12
acting as recombination centers for photocarriers. As a
consequence, prototype SiNW solar cells built on top of
untreated Au-catalyzed SiNWs show usually a low open circuit
voltage (V
oc
) < 0.3 V and poor fill factors (FF) < 30%.
3,13-15
High temperature (>900 °C) oxidation and chemical wet
etching are therefore required to alleviate/suppress this
impact.
2
Fortunately, VLS growth allows for a vast choice of
alternative catalysts.
16
We have been working on a group of
low-melting-point metals such as indium (In), tin (Sn), and
gallium to achieve a low-temperature SiNW growth (down to
240 °C) in a plasma enhanced chemical vapor deposition
(PECVD) environment.
17-23
An additional advantage lies in
the fact that these catalysts can be eventually removed from the
SiNWs by a simple H
2
plasma etching, while the incorporation
of catalyst atoms into c-Si introduces only shallow or neutral
levels in the Si bandgap. These features make them attractive to
fabricate SiNW-based radial junction solar cells in an all-in situ
or one-pump-down CVD process.
In this work, we explore the use of bismuth (Bi) as catalyst to
mediate the VLS growth of SiNWs, and provide the first
evidence that Bi-catalyst incorporation in the c-SiNW cores can
be utilized to achieve simultaneously effective n-type doping for
building radial n-i-p junction solar cells. Bi has been known to
introduce a shallow donor level in c-Si, lying 69 meV below the
Received: May 7, 2012
Revised: July 13, 2012
Published: July 23, 2012
Letter
pubs.acs.org/NanoLett
© 2012 American Chemical Society 4153 dx.doi.org/10.1021/nl3017187 | Nano Lett. 2012, 12, 4153-4158