A Facile Approach for Controlling the Orientation of One-
Dimensional Mesochannels in Mesoporous Titania Films
Feng Shan,
†
Xuemin Lu,*
,†
Qian Zhang,
†
Jun Wu,
†
Yuzhu Wang,
‡
Fenggang Bian,
‡
Qinghua Lu,*
,†
Zhaofu Fei,
§
and Paul J. Dyson
§
†
School of Chemistry and Chemical Engineering, the State Key Laboratory of Metal Matrix Composites, Shanghai Jiao Tong
University, Shanghai 200240, P.R. China
‡
Shanghai Synchrotron Radiation Facility, Shanghai Institute of Applied Physics, Chinese Academy of Sciences, Shanghai 200240,
P.R. China
§
Institut des Sciences et Ingé nierie Chimiques, Ecole Polytechnique Fé de ́ rale de Lausamne (EPFL), CH-1015, Lausanne, Switzerland
* S Supporting Information
ABSTRACT: Controlling of the orientation of meso-
channels in mesostructured thin films is important for the
development of novel molecular devices and, in particular,
generating vertically aligned mesochannels with respect to
the substrate plane is extremely challenging for nonsili-
ceous materials. We describe a facile and highly effective
air flow method, which is able to control the unidirectional
alignment of titania mesochannels in a desired direction
(e.g., parallel, perpendicular, or oblique) on a large scale,
via manipulation of the air flow rate and incident angle.
The titania mesochannels were characterized by TEM,
SEM, SAXRD, and GISAXS. The unidirectional, vertically
aligned mesostructured titania films were found to exhibit
excellent ion conductivity.
P
olymer-templated mesostructured organic/inorganic hy-
brid materials and their corresponding calcined meso-
porous derivatives provide a route to prepare a large range of
mesostructures with tailor-made properties.
1
The fine control
of one-dimensional (1D) channels of such mesomaterials in a
certain direction is of considerable interest due to the demand
for novel molecular-scale devices.
2
Previous attempts have been
made to develop mesostructured films with uniform pore
orientation, and the alignment of mesochannels parallel to the
substrate surface has been achieved with silica films using
external fields
3
and anisotropic surfaces,
4
thereby affording
materials with macroscopically anisotropic properties.
5
Com-
pared to parallel mesochannels in mesoporous films, vertical
alignment of mesochannels with respect to the surface is much
more difficult to achieve, although highly desirable, because
such ordered mesoporous structures can provide transmission
channels for electrons, ions, and fluids, which are especially
suited to solar cells, fuel cells, separation technologies, etc.
6
In
spite of intensive efforts, only a few examples describing the
preparation of vertically aligned mesochannels have been
reported. Magnetic fields of the order of 10-30 T
3c,7
and
confinement in anodized alumina channels
6b
have been used to
generate vertical channels in mesoporous thin films, but these
methods are limited to small areas. Mesoscale epitaxial-like
growth may be used to obtain vertical alignment of
channels,
6d,8
but alignment over an entire surface has not
been achieved. Vertical channels were obtained in silica films
via cathodic electrodeposition; however, the thickness of the
ordered mesoporous film is limited to the range 40-150 nm.
3e
Moreover, most of these pioneering studies have focused on
silica frameworks.
In an excellent and recent review on mesoporous films the
major challenges in this field were identified, which include the
precise control of 1D mesochannels in any direction and the
realization of well-ordered alignments of mesoporous thin films
based on materials other than silica.
2b,9
In this contribution we
describe a simple and effective method that addresses these two
major challenges, thus allowing the preparation of uniaxially
oriented mesoporous titania films in any uniaxial alignment
direction via the manipulation of the magnitude and incident
direction of a shear-force in a hot-air flow. This approach builds
on our previous work in which silica mesochannels oriented in
parallel were obtained.
3f
To precisely control the orientation of the mesopores in the
film two parameters need to be controlled, the incident angle of
the air jet with respect to the surface plane and the rate of
solvent evaporation, the latter is determined by the temperature
and the air flow rate. To demonstrate the approach, drops of a
titania sol precursor were pipetted directly onto a clean silicon
wafer to form a liquid film, and then a jet of hot air at a
constant temperature of 70 °C was applied over the substrate
surface for 10 s (the air flow speed was varied from 9.5-5.5 m/
s, and the incident angle α was varied from 0-70°; α refers to
the incident angle subtended between the substrate plane and
the incident air flow), followed by aging at 20 °C for 24 h under
a controlled humidity of ∼70-80%. On the basis of
comparisons to literature data,
10
the obtained titania films
were shown to comprise 2D hexagonal mesophase (p6mm).
Transmission electron microscopy (TEM) of the powders
scraped off the films and small-angle X-ray diffraction (SAXRD)
of films annealed at 200 °C further confirm the 2D hexagonal
structure (Figure 1), with a lattice spacing of d = 9.4 nm.
Examination of these films by cross-sectional TEM revealed
that the gas flow rate effectively controls the alignment of the
Received: September 15, 2012
Published: December 5, 2012
Communication
pubs.acs.org/JACS
© 2012 American Chemical Society 20238 dx.doi.org/10.1021/ja309168f | J. Am. Chem. Soc. 2012, 134, 20238-20241