Available online at www.sciencedirect.com Journal of the European Ceramic Society 29 (2009) 1477–1484 Spark plasma sintering of lead phosphovanadate Pb 3 (VO 4 ) 1.6 (PO 4 ) 0.4 L. Campayo a, , S. Le Gallet b , Yu. Grin c , E. Courtois a , F. Bernard b , F. Bart a a CEA Marcoule, DTCD/SECM/LDMC, BP 17171, 30207 Bagnols sur Ceze Cedex, France b Institut Carnot de Bourgogne, UMR 5209 CNRS-UB, 9 Av. Alain Savary, BP 47870, 210780 Dijon Cedex, France c Max-Planck-Institut für Chemische Physik fester Stoffe Nötnitzer Strasse 40, 01187 Dresden, Germany Received 23 July 2008; received in revised form 11 September 2008; accepted 11 September 2008 Available online 26 October 2008 Abstract Lead phosphovanadates can be used as reactants for the synthesis of iodoapatite. Because of its high chemical durability, iodoapatite has considerable potential interest for immobilizing radioactive iodine. Iodine-bearing compounds must be synthesized and consolidated at low temperatures to avoid iodine volatilization. Spark plasma sintering (SPS) thus appears to be a suitable sintering process because of its short processing time. This paper deals with spark plasma sintering of lead phosphovanadate powder prepared mechanically by attrition and planetary ball milling. The influence of sintering parameters such as the heating rate, temperature, and holding time on the degree of densification and the microstructure of bulk materials is discussed. The bulk characteristics were directly correlated with the shrinkage curves. The powder characteristics were determined (grain size and size distribution, specific area, crystallite size, etc.) to explain the singular sintering behavior of the attrited powder; we also investigated whether the latter exhibited the same singular behavior during conventional sintering and hot pressing. © 2008 Elsevier Ltd. All rights reserved. Keywords: Lead phosphovanadate; Spark plasma sintering; Attrition; Iodine conditioning 1. Introduction Lead phosphovanadates Pb 3 (VO 4 ) 2(1-x) (PO 4 ) 2x (x = 0 or 0.2) were used as reactants for synthesizing apatites Pb 10 (VO 4 ) 6(1-x) (PO 4 ) 6x I 2 1 with good water leaching resistance. 2 These apatites are potentially of interest for immobilizing radioactive iodine arising from nuclear fuel reprocessing. 2,3 They are syn- thesized by calcining stoichiometric quantities of lead iodide and lead phosphovanadate according to the following equation: 3Pb 3 (VO 4 ) 2(1-x) (PO 4 ) 2x + PbI 2 Pb 10 (VO 4 ) 6(1-x) (PO 4 ) 6x I 2 Confined process conditions are necessary to prevent iodine volatilization above 500 C. For this purpose, additional lead phosphovanadate was used to form an impermeable jacket around a 3Pb 3 (VO 4 ) 2(1-x) (PO 4 ) 2x + PbI 2 core. 4 This requires closure of the open porosity in the jacket prior to the beginning of iodine release, which occurs at about 450–500 C (based on ther- mogravimetric analysis of the resulting iodine apatite 1–5 ). This relative low temperature requires unconventional sintering tech- Corresponding author. E-mail address: lionel.campayo@cea.fr (L. Campayo). niques for densification of the jacket. Previous work on pressure- less consolidation of attrition-milled Pb 3 (VO 4 ) 2(1-x) (PO 4 ) 2x powder (S BET (N 2 ) = 7.0 m 2 /g) 6–8 showed that a temperature of at least 650 C is necessary to exceed a relative density of 92%, the value above which open porosity is generally considered to have been eliminated. However, because of a phase transfor- mation at 100 C for Pb 3 (VO 4 ) 2 (P 2 1 /c R 3m), the pellets with the composition Pb 3 (VO 4 ) 2 remained brittle and this is why the present study was carried out with lead phosphovana- date Pb 3 (VO 4 ) 1.6 (PO 4 ) 0.4 for which the allotropic temperature is -50 C. 9–11 In addition, to reduce the sintering tempera- ture while allowing high heating rates, spark plasma sintering (SPS) 12–14 was found here to be an appropriate tool. This article aims at describing an experimental investigation of spark plasma sintering of lead phosphovanadate Pb 3 (VO 4 ) 1.6 (PO 4 ) 0.4 . 2. Experimental procedures 2.1. Powder synthesis and characterization Pb 3 (VO 4 ) 1.6 (PO 4 ) 0.4 powder was obtained by mixing and calcining the stoichiometric powder mixture of PbO (99.3% purity, Prolabo, France), V 2 O 5 (99.2% purity, Alfa Aesar, 0955-2219/$ – see front matter © 2008 Elsevier Ltd. All rights reserved. doi:10.1016/j.jeurceramsoc.2008.09.003