TEM/STEM Analysis of NiO Reduction to Ni during Annealing in H
2
Atmosphere
Khachatur Manukyan
1
, Suren Kharatyan
2,3
, Sergei Rouvimov
4,5
, and Alexander S.Mukasyan
5,6
1
Department of Physics, University of Notre Dame, Notre Dame, Indiana 46556, USA
2
Department of Chemistry, Yerevan State University, Yerevan, 0025, Armenia
3
Laboratory of Kinetics of SHS processes, Institute of Chemical Physics, Yerevan, 0014, Armenia
4
Department of Electrical Engineering, University of Notre Dame, Notre Dame, Indiana 46556, USA
5
Notre Dame Integrated Imaging Facility, University of Notre Dame, Notre Dame, Indiana 46556, USA
6
Department of Chemical and Bio-molecular Engineering, University of Notre Dame, Notre Dame,
Indiana 46556, USA
Nickel oxide (NiO) reduction to Ni during annealing in hydrogen gas (H2) atmosphere is of practical
interest for catalytical applications [1] and for production of metallic Ni [2] particles. Recent in-situ
TEM study [3] using monitoring of structure changes by EELS indicated that Ni reduction proceeds by
Ni nucleation on NiO surface with further growth of Ni crystallites (often expitaxially) and the
movement of growth front that is accompanied by the formation of pores within the NiO grains to
accommodate the volume shrinkage associated with the reduction process. While this study was
performed on NiO powder, the present study was focusing on structure evolution in bulk polycrystalline
material.
The Ni wires were originally fully oxidized to NiO. The NiO wires were reduced to Ni during
annealing at 1230
o
C in hydrogen atmosphere (50 torr). The samples were analyzed in HRTEM and
HAADF STEM modes using FEI Titan 80-300 electron microscope. The microscope was operated at
300 keV and equipped with an Oxford Inca EDX detector. A TEM cross-sectional sample that included
the NiO-Ni interface was prepared from the top surface by Focus Ion Beam (FIB) using FEI Helios
SEM/FIB dual beam equipment.
As one can see from the cross sectional TEM and STEM images of Figure 1, the material is
polycrystalline with relatively large grains (several um in diameter) that contains also large voids
probably due to the volume shrinkage associated with the reduction process. EDS (Fig. 2a) indicated
that Ni grains have almost no oxygen. The Ni grains have porous structure with small channels
elongated almost parallel to some crystallographic directions (Fig. 2b) that may indicate on anisotropic
oxidation during reduction process. The diameters of channels are ranging from 15 to 20 nm, they form
a net. The formation of the porous channels is associated with the volume shrinkage due to conversion
of NiO to Ni. During this process the crystalline structure of Ni is following crystalline lattice of NiO
thus resembling the epitaxy as it was concluded earlier [3]. The oxygen from NiO is reacting with
hydrogen which results in formation of the water molecules. The water vapor that is formed during high
temperature reduction process can easily be transferred to the surface thus to provide a fast kinetic
pathway for the reduction.
References:
[1] H. H. Kung, Transition metal oxides: surface chemistry and catalysis. (1989) Elsevier, New York
[2] T. Hidayat, MA Rhamdhani, E Jak, PC Hayes, Metall Mater Trans B 40 (2009)462
[3] Q. Jeangros et al, J Mater Sci 48 (2013) 2893–2907
1898
doi:10.1017/S1431927614011222
Microsc. Microanal. 20 (Suppl 3), 2014
© Microscopy Society of America 2014