Journal of Materials Processing Technology 210 (2010) 1632–1635
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Journal of Materials Processing Technology
journal homepage: www.elsevier.com/locate/jmatprotec
Semisolid structure for M2 high speed steel prepared by cooling slope
Behnam Amin-Ahmadi
∗
, Hossein Aashuri
Department of Materials Science and Engineering, Sharif University of Technology, Azadi Ave., Tehran, Iran
article info
Article history:
Received 17 February 2010
Received in revised form 18 May 2010
Accepted 21 May 2010
Keywords:
Globular structure
M2 steel
Semisolid processing
Cooling slope
Angle
Super heat
Molten metal
abstract
Effects of cooling slope angle and the temperature of molten metal on the globular structure of M2
high speed steel after holding at the semisolid state have been investigated. The globular structure was
achieved by pouring the molten metal at 1595
◦
C on the ceramic cooling slope with the length of 200 mm
and the angle of 25
◦
. The globular structure of M2 high speed steel in the form of rolled–annealed and
as cast condition after holding at semisolid state has been achieved. The size of globular grains of cool-
ing slope sample was smaller than that of the rolled–annealed and as cast samples. Solid particles of
rolled–annealed sample after holding at semisolid state had better roundness compared with cooling
slope sample. Dissolution of carbides in the austenite phase at grain boundaries leads to formation of
globular particles in the semisolid state. MC-type and M
6
C-type eutectic carbides reprecipitate during
cooling cycle along grain boundaries.
© 2010 Elsevier B.V. All rights reserved.
1. Introduction
Semisolid processing is an attractive technology which offers
the ability to produce components for the automotive industry.
The thixoforming method combines the near net shape capabili-
ties of die casting process with the final mechanical properties of
the forging process, resulting in a very sound product (Birol, 2007).
Many studies have been done on semisolid metal forming (ssm)
of light alloys like aluminum and magnesium alloys. In the last
decades, many research works have been based on thixoforming
of high temperature materials or ferrous alloys (Bramann et al.,
2004).
Thixoformed parts have higher quality (improved elongation)
compared with the ones which are produced by die casting
method. They have lower cost than forging parts. Although thixo-
forming offers significant advantages compared with traditional
metal forming methods, the process requires special feedstock.
Thixoforming uses semisolid slurries with globular solid particles
uniformly distributed in a liquid matrix. There are many methods
to achieve semisolid slurry such as strain-induced melt activated
(SIMA), the isothermal treatment and casting using a cooling slope
(Haga and Suzuki, 2001; Haga and Kapranos, 2002). In the cooling
slope method, the alloy with an appropriate superheat is cast over
an inclined cooling plate. It is common to use a simple water-cooled
plate in the thixoforming of aluminum alloys (Haga and Kapranos,
2002). The fragmented dendrites on the surface of cooling slope
∗
Corresponding author. Tel.: +98 21 66165227; fax: +98 21 66005717.
E-mail address: behnam.aminahmadi@gmail.com (B. Amin-Ahmadi).
plate become spherical after being maintained in the semisolid
state (He et al., 2008).
The fragmentation of dendrites during pouring of the molten
metal on the cooling slope occurs by a number of mechanisms: (a)
fragmentation of dendrites due to applying the stress. The stress is
created by melt flow (b) remelting of the root of secondary den-
drites assisted by the diffusion of melt into the inter-dendritic
regions, (c) remelting of dendrite arms due to increase in melt tem-
perature resulted in the turbulence of molten metal during pouring
on the cooling slope, (d) decreasing of the melting point of dendrite
arms due to rejection of alloying elements during solidification, (e)
plastic deformation of dendrite arms due to melt flow and forma-
tion of grain boundaries. Grain boundaries will form due to the high
concentration of dislocations in the deformed regions. These high
energy grain boundaries are unstable and become wet easily by
the molten metal (Pahlevani et al., 2004). The produced samples by
using cooling slope cannot become globular without being held at
the semisolid state (Birol, 2008).
In the present research work, effects of cooling slope angle and
the temperature of molten metal on the globular structure of M2
high speed steel after holding at the semisolid state have been
investigated. Besides, The globular structures of M2 high speed
steel in the form of the rolled–annealed and as cast conditions was
investigated for comparison of results.
2. Materials and methods
The experiments were carried out by melting the steel grade
HS6-5-2 inductively. HS6-5-2 (1.3343) is a high speed steel which
is applied for cutting tools. M2 high speed steel with chemical com-
0924-0136/$ – see front matter © 2010 Elsevier B.V. All rights reserved.
doi:10.1016/j.jmatprotec.2010.05.011