7548 | Chem. Soc. Rev., 2014, 43, 7548--7561 This journal is © The Royal Society of Chemistry 2014
Cite this: Chem. Soc. Rev., 2014,
43, 7548
Zeolites as catalysts in oil refining
Ana Primo*
a
and Hermenegildo Garcia*
ab
Oil is nowadays the main energy source and this prevalent position most probably will continue in the next
decades. This situation is largely due to the degree of maturity that has been achieved in oil refining and
petrochemistry as a consequence of the large effort in research and innovation. The remarkable efficiency of
oil refining is largely based on the use of zeolites as catalysts. The use of zeolites as catalysts in refining and
petrochemistry has been considered as one of the major accomplishments in the chemistry of the XXth
century. In this tutorial review, the introductory part describes the main features of zeolites in connection with
their use as solid acids. The main body of the review describes important refining processes in which zeolites
are used including light naphtha isomerization, olefin alkylation, reforming, cracking and hydrocracking. The
final section contains our view on future developments in the field such as the increase in the quality of the
transportation fuels and the coprocessing of increasing percentage of biofuels together with oil streams.
This review is intended to provide the rudiments of zeolite science applied to refining catalysis.
Key learning points
Role of zeolites in the most important oil refining processes.
Nature of Bro ¨nsted and acid sites in zeolites.
Relationship between structure and composition of zeolites and catalytic activity.
Bifunctional acid and hydrogenation catalysts based on zeolites.
Major general trends in oil refining.
Introduction
Modern societies require extensive consumption of energy that
nowadays is predominantly based on the combustion of fossil fuels
provided by refining.
1–3
From the point of view of Sustainability and
Environment protection, currently there is much interest in repla-
cing as a primary energy resource fossil fuels by alternative renew-
able energy sources.
4
However, considering the degree of maturity
and efficiency in the use of oil and the difficulty in developing on a
massive scale other energy sources, it is very likely that the
prevalence of refining and petrochemistry will continue in the next
decades, particularly considering the new oil fields found and
modern extraction technologies that recover more exhaustively
hydrocarbons from bituminous sand and unconventional
sources.
5,6
The current efficiency of refining and petrochemistry is
largely based on the use of highly active, selective and durable
catalysts,
7,8
zeolites being the paradigmatic example of solid acids
and large surface area supports for developing environmentally
benign processes.
8
This outstanding level of development in refin-
ing and petrochemistry has been achieved over the years by a
combination of intensive research and innovation.
The purpose of this tutorial review is to summarize the prevalence
in refining of catalytic processes based on the use of zeolites. We will
start with a brief description of the composition, structure and
properties of zeolites with a focus on their application as solid
catalysts. The main part of this review will be the description of some
catalytic processes, such as paraffin isomerization, isobutene–butene
alkylation, reforming, cracking and hydrocracking, currently per-
formed in the refining industry to produce massive amounts of fuels
and lesser quantities of chemicals. In the final part, we will provide
our view on future developments in the field, particularly, the quest
for even more efficient zeolites and co-processing of biofuels.
Zeolites: composition, structure and
synthesis
Zeolites can be defined as crystalline, porous aluminosilicates
in which the primary building blocks are TO
4
tetrahedra having
a Si
4+
or Al
3+
cation (T atoms) at the center and four oxygen
a
Instituto de Tecnologı ´a Quı ´mica CSIC-UPV, Univ. Politecnica de Valencia,
Av. De los naranjos s/n, 46022 Valencia, Spain. E-mail: aprimoar@itq.upv.es,
hgarcia@qim.upv.es
b
Center of Excellence for Advanced Materials Research, King Abdulaziz University,
Jeddah, Saudi Arabia
Received 1st November 2013
DOI: 10.1039/c3cs60394f
www.rsc.org/csr
Chem Soc Rev
TUTORIAL REVIEW
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