© Faculty of Mechanical Engineering, Belgrade. All rights reserved FME Transactions (2015) 43, 319-327 319
Received: October 2015, Accepted: November 2015
Correspondence to: Dr. Leonilde Varela
University of Minho,
Campus of Azurem, 4800-058 Guimaraes, Portugal,
mail: leonilde@dps.uminho.pt
doi:10.5937/fmet1504319A
Hadi Abdollahzadeh
Malek Ashtar University of Technology
Department of Industrial Engineering
15875-1774, Tehran,
Iran
Leonilde Varela
University o Minho
School of Engineering
Department of Production and Systems
4804 – 533, Guimarães,
Portugal
Karim Atashgar
Malek Ashtar University of Technology
Department of Industrial Engineering
15875-1774, Tehran,
Iran
Goran D. Putnik
University o Minho
School of Engineering
Department of Production and Systems
4804 – 533, Guimarães,
Portugal
Condition Based Maintenance
Optimization for Multi-State Wind
Power Generation Systems under
Periodic Inspection
As the wind power system moves toward more efficient operation, one of
the main challenges for managers is to determine a cost effective
maintenance strategy. Most maintenance optimization studies for wind
power generation systems deal with wind turbine components separately.
However, there are economic dependencies among wind turbines and their
components. In addition, most current researches assume that the
components in a wind turbine only have two states, while condition
monitoring techniques can often provide more detailed health information
of components. This study aims to construct an optimal condition based
maintenance model for a multi-state wind farm under the condition that
individual components or subsystems can be monitored in periodic
inspection. The results are demonstrated using a numerical example.
Keywords: Multi-state; Wind farm; Economic dependence, Periodic
inspection, Condition based maintenance, Three-phase simulation.
1. INTRODUCTION
Wind farms (WF) have been used around the world both
onshore and offshore as a cleaner way of generating
electricity. WFs are multi-component systems and they
are often located in remote areas or off-shore sites.
There are economic dependencies among wind turbines
(WT) and their components. Opportunistic maintenance
policies can be an effective maintenance approach in a
WF [1, 2].
Most opportunistic maintenance studies of WFs
was focused on corrective deployment of maintenance
groups. That is, maintenance teams are deployed to the
WF only when a failure occurs. Almgren et. al. [3]
considered an optimization model for determining
optimal opportunistic replacement of component.
Patriksson et. al. [4, 5] extended the model in Ref. [3]
by considering a stochastic programming approach.
Ding and Tian [6] dealt with the study of an
opportunistic maintenance policy based on the
component’s age threshold values. Ding and Tian [7]
further extended the model to accommodate different
age thresholds between functional turbines and failed
turbines. Tian et. al [8] developed a condition based
maintenance method, based on two failure probability
threshold values and the condition monitoring data.
Many of the reported work on maintenance optimization
of WF assume that the system is composed of a number
of components which have only two working states.
However, WF structure is made up of a number of WTs
which are composed of several multi-state components.
In addition, the above-mentioned works assumed that
components are monitored continuously. However,
continuous monitoring of a WT is not always
practicable. For such systems, data are usually collected
intermittently and analyzed by experienced condition
monitoring engineers [9]. Therefore, inspection
intervals should be optimized when the inspection cost
is not negligible. To address the above issues, in this
paper a new opportunistic maintenance optimization
approach for a WF considering the economic
dependence among WT is introduced. It is assumed that
each WT may be inspected at discrete time intervals.
The optimization approach is to minimize the expected
maintenance cost with respect to availability constraint.
To model the behaviour of different entities of the
system and to evaluate main performance measures, a
three-phase discrete event simulation is introduced.
This paper is organized as follows: in section 2
features of the problem are presented. Section 3 defines
the proposed performance evaluation method. The
mathematical model is described in section 4. An
example is also shown in section 5, while concluding
remarks are presented in section 6.
2. PROBLEM DESCRIPTION
Suppose that there are k types of WTs in a WF, and
also, M
i
WT of type i (i=1,2,..,k) have been installed in
a WF. We assume that each turbine type has N critical
component connected in series. The components in a
WT are assumed to deteriorate over time, and the
degradation processes follow a multi-state model. The
number of the health state of the jth (j=1,2,…,N)
component of each WT can be represented by a finite
set of discrete states { }
j j
m , , 2 , 1 … = ψ . State 1 is the initial
health state of the component, and states 2,…,(m
j
-1)
reflect its deteriorating conditions. The degradation
process is represented by the transition from one state to
another state. Each state d (d=1,2,…,m
j
) is characterized