Presented at the American Helicopter Society 69
th
Annual Forum, Phoenix, AZ, May 21-23, 2013.
Copyright © 2013 by the American Helicopter Society International, Inc. All rights reserved.
This is a work of the U.S. Government and is not subject to copyright protection in the U.S.
Validation and Sensitivity Analysis of a Finite Element Model of THOR-NT
ATD for Injury Prediction under Vertical Impact Loading
Jacob B. Putnam
jacobp@vt.edu
Graduate Research
Assistant
Virginia Tech
Blacksburg, VA, U.S.
Costin D. Untaroiu
costin@vt.edu
Research Associate
Professor
Virginia Tech
Blacksburg, VA, U.S.
Justin Littell
Justin.D.Littell@nasa.gov
Research Aerospace
Engineer
NASA Langley Research
Center
Hampton, VA, U.S.
Martin Annett
Martin.S.Annett@nasa.gov
Aerospace Engineer
NASA Langley Research
Center
Hampton, VA, U.S.
ABSTRACT
Anthropometric test devices (ATDs) are effective tools to use when conducting aerospace safety evaluations. In this
study, the latest FE model of Test Device for Human Occupant Restraint (THOR) ATD was simulated under vertical
impact conditions based on data recorded in a series of drop tests conducted at NASA Langley Research Center
(LaRC). The purpose of this study was threefold. The first was to improve and then validate the FE model for a
vertical loading environment through kinematic and load response comparisons. The second was to evaluate dummy
injury criteria under variable impact conditions. The last was to determine the response sensitivity of the FE model
with respect to its pre-impact postural position. Results show that the updated FE model performs well under
vertical loading and predicts injury criteria values close to those recorded in testing. In the posture study, the head
center of gravity (CG) resultant acceleration and lumbar force showed to be sensitive to the pre-impact head angle
and thorax angle, respectively. The promising results shown by the dummy model recommend it for use in impact
simulations with deceleration pulses close to those used in this study. In addition, it is believed that assigning
accurate viscoelastic material properties to deformable parts of the model may further increase the model fidelity for
a larger range of impacts.
INTRODUCTION
The safety of aerospace transport for both fixed and
rotary wing aircraft is evaluated primarily through
testing of anthropometric test devices (ATDs),
commonly known as crash test dummies. These
evaluations are essential to the development of
improved rotorcraft technology in both the military and
civilian sectors, as safety remains the priority in all
vehicular transport. Historically, the Hybrid II,
Aerospace Hybrid III, and FAA Hybrid III dummies
have been the most commonly used ATDs in rotorcraft
crashworthiness testing.
Recently, the National Aeronautics and Space
Administration (NASA) has been investigating
developing aerospace occupant protection standards
specific to the Test Device for Human Occupant
Restraint (THOR) ATD. The THOR ATD, developed
and continuously improved by National Highway
Traffic Safety Administration (NHTSA), exhibits
improved biofidelity over the industry standard, Hybrid
III (ATD) [Ref. 1]. Certification tests under automotive
horizontal impact conditions have been conducted on
the latest build of the ATD, known as the THOR-NT
[Ref. 2]. However, to be recommended for use within
the aerospace industry, the performance of this ATD in
vertical impact conditions must be evaluated. As a path
finding effort, the THOR-NT was tested at the NASA
Langley Research Center (LaRC) under a series of
controlled vertical impact loading conditions [Ref. 3].
The response of the THOR-NT dummy was evaluated
in comparison to other ATDs tested under similar
conditions [Ref. 4].
The ATD testing provides an effective method for
vehicular safety evaluation. However, the high cost and
limited availability of ATDs makes performing large
numbers of impact tests in the multitude of aerospace
configurations difficult. Numerical simulations of
impact may provide an important compliment to ATD