Modular Fibrous Morphologies: Computational Design, Simulation and Fabrication of Differentiated Fibre Composite Building Components Stefana Parascho, Jan Knippers, Moritz Dörstelmann, Marshall Prado, and Achim Menges Abstract The paper presents a bottom-up design process based on the transfer of biomimetic design principles and digital fabrication strategies for modular fibre- based structures, as demonstrated on a full-scale prototype pavilion. Following the analysis of the structural principles of the beetle elytra, the material differentiation and the morphologic principles of the biological role model are transferred into design and fabrication strategies. Simultaneously, developments of a coreless robotic winding method for glass and carbon fibre reinforced composite elements are incorporated into the design process. The computational set-up developed for the entire workflow is presented, showing the integration of structural analysis with digital simulation, which enables the automatic generation of the robotic winding syntax for individually differentiated components. The investigations, simulation, fabrication and assembly process, which led to the realisation of a highly efficient lightweight architectural prototype, are explained in the current paper. 1 Introduction Traditionally, architectural design has been prevailed by top-down design methods, which usually subordinate material and fabrication considerations for apre-conceived geometry. While bottom-up strategies have been increasingly explored in design processes, as for example with biomimetic approaches, these are still often followed by a top-down fabrication solution. Contrary to conventional design methods, both the design development and the materialisation process can S. Parascho () • J. Knippers () Institute of Building Structures and Structural Design, University of Stuttgart, Stuttgart, Germany e-mail: s.parascho@itke.uni-stuttgart.de; j.knippers@itke.uni-stuttgart.de M. Dörstelmann () • M. Prado () • A. Menges () Institute for Computational Design, University of Stuttgart, Stuttgart, Germany e-mail: moritz.doerstelmann@icd.uni-stuttgart.de; marshall.prado@icd.uni-stuttgart.de; achim.menges@icd.uni-stuttgart.de © Springer International Publishing Switzerland 2015 P. Block et al. (eds.), Advances in Architectural Geometry 2014, DOI 10.1007/978-3-319-11418-7_3 29