Fe-Doped Zirconium Oxide Produced by Self-Sustained
High-Temperature Synthesis: Evidence for an Fe-Zr Direct Bond
Paolo Ghigna,*
,²
Giorgio Spinolo,
²
Umberto Anselmi-Tamburini,
²
Filippo Maglia,
²
Monica Dapiaggi,
²
Gabriele Spina,
‡
and Luciano Cianchi
§
Contribution from the INCM, C.S.T.E./CNR, and Dipartimento di Chimica Fisica, UniVersita ` di PaVia,
Viale Taramelli 16, I 27100 PaVia, Italy, Dipartimento di Fisica, UniVersita ` di Firenze, Via S. Marta 3,
I 50139 Firenze, Italy, and IROE, Via Panciatichi 64, I 50127 Firenze, Italy
ReceiVed July 3, 1998
Abstract: The local structure of iron in Fe-doped cubic ZrO
2
produced by combustion synthesis was studied
by Mo ¨ssbauer spectroscopy and Fe-K edge extended x-ray absorption fine structure (EXAFS) and X-ray
absorption near edge structure (XANES). Iron was found to be in its II oxidation state and to occupy two
different sites of the fluorite ZrO
2
structure, both associated with some amount of disorder. One of the sites
has been identified with the regular Zr position in 0,0,0, thus giving rise to substitutional Fe′′
Zr
(i.e., Fe atoms
occupying the regular Zr position, with a net 2-charge, with respect to the lattice) defects, while the other site
has been identified with the normally empty position at
1
/
2
,
1
/
2
,
1
/
2
, thus giving rise to interstitial Fe
i
••
(i.e., Fe
atoms occupying an interstitial position, with a net 2+ charge, with respect to the lattice) defects. For this last
site, there is a short Fe-Zr distance (2.64 Å). This result, coupled to the quite small value of the Debye-
Waller factor for this distance, gives evidence of a direct Zr-Fe metal-to-metal bond.
1. Introduction
The cubic form of zirconium oxide (zirconia) is well known
for its mechanical, electrochemical, and optical applications.
1
Several preparative methods have been used for synthesizing,
doping, and sintering this important material, as well as its
composites with other ceramic or metallic phases. We have
recently reported
2,3
that the self-sustained high-temperature
synthesis (SHS) technique can be used to produce Me-YSZ
(yttria-stabilized zirconia) cermets (Me ) Ni, Co, Fe, Cu) and
that these cermets show significant performance enhancements
in their electrochemical applications with respect to those
obtained with the traditional ceramic route based on the chemical
reduction with hydrogen at high temperature of a previously
sintered mixture of MeO and YSZ.
4
SHS, or combustion synthesis, is a preparative technique
based on the large heat effect of a heterogeneous chemical
reaction. In this method, an external energy pulse is used to
ignite the heterogeneous mixture of the reactant powders so that
a (thermal and chemical) reaction wave is produced and
propagates through the reactants in a stable self-sustaining
manner.
5-10
YSZ-based materials can be produced by SHS either
using oxidation with oxygen of Zr (metal) powders
11
or using
the thermite reactions, which can be schematically described
(for an MeO oxide) by
A well-appreciated property of SHS is its ability to produce
solid materials in various metastable forms, which either were
previously unknown or are accessible through other synthetic
routes only with difficulty.
6,10
This ability has been related to
the extremely high thermal gradients and reaction rates and
temperatures of the SHS process, where the available reaction
paths can be completely different from those active in conditions
closer to thermodynamic equilibrium.
The fluorite-type structure of cubic zirconia is also well
known for its excellent solvent properties for a fairly large
variety of cations in different oxidation states. Aliovalent cations
have been deeply investigated for their effect on defect chemistry
and electrical properties of the phases. Lower valence cations
replacing Zr (for instance, Ca
2+
, Mg
2+
, and Y
3+
, just to quote
the most known) are balanced by extrinsic ionized oxygen
vacancies. Thus, doping dramatically increases the amount of
oxygen vacancies and therefore increases the performance of
the material as solid electrolyte by enhancing the diffusion
coefficient of the oxide anion. Another field of interest concerns
the ability of various dopants to extend the stability range of
cubic zirconia (above 2650 K in the pure compound) down or
close to room temperature.
From the point of view of crystal chemistry, there is a strong
interest in the electronic structure and optical properties of the
dopant as well as in various features of the local atomic structure
²
Universita ` di Pavia.
‡
Universita ` di Firenze.
§
IROE.
(1) Stevens, R. An introduction to zirconia; Twickenham, England,
Magnesium Elektron Ltd.: 1983; pp 1-22.
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Munir, Z. A. J. Am. Ceram. Soc. 1998, 81, 1765-1772.
(3) Ghigna, P.; Spinolo, G.; Anselmi-Tamburini, U.; Maglia, F.; Mor-
gante, N., to be published.
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365.
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(7) Moore, J. J.; Feng, H. J. Prog. Mater. Sci. 1995, 39, 275-316.
(8) Merzhanov, A. G.; Boroviskaya, I. P. Dokl. Acad. Sci. USSR (Chem.)
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(10) Varma, A.; Lebrat, J.-P. Chem. Eng. Sci. 1992, 47, 2179-2194.
(11) Anselmi-Tamburini, U.; Spinolo, G.; Munir, Z. A. J. Mater. Synth.
Proc. 1993, 1, 323-333.
Zr + 2MeO f ZrO
2
+ 2Me
301 J. Am. Chem. Soc. 1999, 121, 301-307
10.1021/ja982335a CCC: $18.00 © 1999 American Chemical Society
Published on Web 12/31/1998