Facile and Universal Superhydrophobic Modification to Fabricate
Waterborne, Multifunctional Nacre-Mimetic Films with Excellent
Stability
Qiong Wu, Dan Guo, Youwei Zhang, Hewei Zhao, Dezhi Chen, Jianwei Nai, Junfei Liang, Xianwu Li,
Na Sun, and Lin Guo*
School of Chemistry and Environment, Beihang University, Beijing 100191, China
* S Supporting Information
ABSTRACT: Although numerous kinds of waterborne, nacre-
mimetic films with excellent properties have been fabricated
via different assembly methods, it remains difficult to put those
kinds of lightweight materials into practical applications
because they are sensitive to water in the environment.
Herein, a simple superhydrophobic modification method was
used to enhance the repellency of film to water and/or
corrosive liquids in the environment. Furthermore, it lowered
the gas transmission rate of the films dramatically and
improved the heat and flame shield capabilities. This approach
could also be applied to other kinds of nacre-mimetic films,
proving to be a versatile, low-cost, fast, and facile method to
produce large-area and thick, waterborne, multifunctional films with excellent repellency to water and some corrosive liquids in
the environment, which will pave the road for the practical applications of nacre-mimetic films.
KEYWORDS: nacre-mimetic, superhydrophobic, repellency, gas barrier, heat and flame shield
■
INTRODUCTION
Quite often, nature could produce lightweight materials with
robust stability and excellent properties in simple components
at low cost,
1-4
for example, nacre, bone, spider silk, and tooth.
Thus, scientists and engineers have long been taking lessons
from nature to manufacture lightweight materials with superior
properties, which undoubtedly are needed in a wide area of
fields.
5-8
Among all the biological materials, nacre has gained
tremendous interest because it has exceptional stability and
excellent properties owing to its unique brick-and-mortar
structure, constituted of highly aligned inorganic platelets
surrounded by a protein matrix that serves as a glue between
the platelets.
9-11
A great amount of bioinspired research has
been extensively investigated to produce nacre-mimetic
materials,
12-16
such as inorganic platelet-reinforced composites
(Al
2
O
3,
17-20
clay,
21-26
LDH (layered double hydroxide),
etc.
27-30
) and carbon-reinforced composites (graphene,
31
graphene oxide (GO),
32-34
carbon nanotubes (CNTs),
35,36
etc.).
Probably the most studied are the clay/waterborne polymer
composites, such as montmorillonite (MTM)/poly(vinyl
alcohol) (PVA) and montmorillonite (MTM)/poly-
(diallyldimethylammonium) chloride (PDDA), because MTM
is naturally abundant, is cheap, and possesses many exceptional
properties, for example, distinguished thermal shield capabil-
ities. Also, the waterborne polymer is compatible to the
nanoclay and moreover very attractive for environmental
reasons. Up to now, MTM nacre-mimetic composites with
excellent properties have been successfully fabricated in
different compositions
5,22,26
and component content
21,25,37
at
different scales via various assembly methods.
21,25,38-40
However, industrial applications such as coatings for
buildings and spaceships, not to mention biomedical implants,
typically require robust repellency to water and/or some
corrosive liquids in the environment and simplified low-cost
fabrication procedures, besides superior properties. However,
the waterborne components are very susceptible to water,
leading to hydration-induced decay of various properties of the
composite.
21,41
Thus, deposited water and/or corrosive liquid
(such as rain and unintended sprayed liquid), which are
common in the environment, will be inevitably detrimental to
the performance of the composite. Although this phenomenon
was discovered a long time ago and the problem is vital to
advance the composites into practical applications, it has been
ignored until recently. There are several methods that try to
preserve the properties of the film after exposure to water.
42,43
However, those solutions are not satisfactory because it will
take a long time for post-treatment (at least 24 h) or it is not
suitable when the film is exposed to deposited water. Thus, we
explored a faster and more efficient method to solve the
Received: January 16, 2014
Accepted: November 6, 2014
Published: November 6, 2014
Research Article
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© 2014 American Chemical Society 20597 dx.doi.org/10.1021/am505265x | ACS Appl. Mater. Interfaces 2014, 6, 20597-20602