chemical engineering research and design 8 9 ( 2 0 1 1 ) 1405–1413
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Chemical Engineering Research and Design
j o u r n a l h o m e p a g e : w w w . e l s e v i e r . c o m / l o c a t e / c h e r d
Texture influence on liquid-side mass transfer
Martin Kohrt
a,∗
, IljaAusner
b
, Günter Wozny
a
, Jens-Uwe Repke
c
a
Technische Universität Berlin, Department of Process Engineering, Strasse des17, Juni 135,10623 Berlin, Germany
b
SulzerChemtech Ltd, R&D Laboratory Mass Transfer Technology, Winterthur, Switzerland
c
Technische Universität Bergakademie Freiberg, Institute of Thermal, Environmental and Natural Products Process Engineering,
Freiberg, Germany
a b s t r a c t
The impact on different packing material textures to liquid-side controlled mass transfer for the CO
2
absorption
into silicone oil is analyzed experimentally. Typical industrially applied textures with bidirectional pyramidal and
unidirectional wavy topographies are investigated for a wide range of liquid loads and viscosities. It is found that
the texture design has a significant influence on the mass transfer efficiency,e.g.mass transfer intensification up to
80%can be performed by a textured surface compared with a flat inclined plate. Additionally, counter current gas
flow affects the mass transfer positively as expected, but the texture impact is significantly higher. Silicone oil is
widely used for fluid dynamic analysis. Here, fundamental data and procedures for mass transfer determination are
provided for the first time in order to characterize present textures of column internals.
©2011The Institution of Chemical Engineers. Published by Elsevier B.V.All rights reserved.
Keywords:Structured packings; Textured surface; Falling film absorption; Liquid-side mass transfer intensification
1. Introduction
The efficiency of distillation and absorption processes in
packed towers depends on various factors. One important
criterion is the geometry of column internals like struc-
tured packings where the gas and liquid phase are brought
in contact and heat and mass transfer take place. The
packing geometry strongly influences the separation pro-
cess and has been investigated in the past by different
groups with different intentions. Several authors investigated
e.g. the effect of packing corrugations (macro-structures)
on mass transfer (Fischer et al., 2003; Olujic et al., 2009;
Wehrli, in press), but less knowledge and works concern-
ing the influence of the packing texture or grooving on the
mass transfer is available. Buehlmann (1989) and Schultes
(2008) have found mass transfer intensification (20–100%) for
structured packings with textures compared to the smooth
surface for distillation test systems. It is assumed that this
enhancement appears due to an increased liquid hold up
and a more turbulent film flow (Schultes, 2008).Other rea-
sons like improved wetting which results in an increased
interfacial area or the reduction of the gas-side mass trans-
fer resistance due to the textures cannot be excluded by
∗
Corresponding author. Tel.: +49 30 31423 039.
E-mail addresses: Martin.Kohrt@mailbox.tu-berlin.de, Martin.Kohrt.1@tu-berlin.de (M. Kohrt).
Received29October2010; Receivedin revisedform 7 December 2010; Accepted14January 2011
those studies. Therefore, a systematic experimental analy-
sis with focus on the impact of textures on mass transfer is
required.
In this work, the influence of packing material texture
to film flow is analyzed with the focus on liquid-side mass
transfer. A test system is selectedwhich allows complete wet-
ting of different smooth and textured surfaces for a wide
range of viscosities. Here, systematic mass transfer analy-
ses are carried out on textured and flat plates to identify
and quantify the impact of the texture on mass transfer.
Additionally, first hints for the fluid dynamic effects are
detected.
1.1. Fluid dynamics andmass transfer ontextured
surfaces
In general, advanced surfaces for heat and mass transfer
problems consist of textures or micro-structures which are
characterized by periodical arrangements of two- or three-
dimensional obstacles. These complex topographies are used
in chemical engineering applications with amplitudes in the
range of the occurring liquid film thickness which size is in
the order of 0.001 m.
0263-8762/$ – see front matter ©2011The Institution of Chemical Engineers. Published by Elsevier B.V.All rights reserved.
doi:10.1016/j.cherd.2011.01.010