Mechanistic Studies of the Water-Gas Shift Reaction over Pt/
Ce
x
Zr
1-x
O
2
Catalysts: The Effect of Pt Particle Size and Zr Dopant
C. M. Kalamaras,
†
D. D. Dionysiou,
‡
and A. M. Efstathiou*
,†
†
Department of Chemistry, Heterogeneous Catalysis Laboratory, University of Cyprus, University Campus, CY 1678, Nicosia, Cyprus
‡
Department of Civil, Environmental Engineering, University of Cincinnati, Cincinnati, Ohio 45221-0071, United States
* S Supporting Information
ABSTRACT: A series of y wt % Pt/Ce
x
Zr
1-x
O
2
catalysts (y =
0.1, 0.5, and 1.0; x = 0.3, 0.5, and 0.7) were synthesized and
characterized to investigate the effect of CeO
2
doping with
Zr
4+
and of Pt particle size (Pt/Ce
0.5
Zr
0.5
O
2
) on important
mechanistic and kinetic aspects of the water-gas shift (WGS)
reaction. These included the concentration (μmol·g
-1
or θ
(surface coverage based on Pt
s
)) and chemical structure of
active reaction intermediates present in the “carbon path” and
“hydrogen path” of the WGS reaction in the 200-300 °C
range and the prevailing mechanism among “redox” and “associative formate” largely considered in the literature. Toward this
goal, steady-state isotopic transient kinetic analysis coupled with in situ DRIFTS and mass spectrometry experiments were
performed for the first time using D
2
O and
13
CO isotopic gases. A novel transient isotopic experiment allowed quantification of
the initial transient rate of reaction of adsorbed formate (HCOO-) with water and that of adsorbed CO with water under
steady-state WGS reaction conditions. On the basis of these results, it was concluded that formate should not be considered as an
important intermediate. It was found that on Pt/Ce
x
Zr
1-x
O
2
catalysts, the WGS reaction mechanism switches from “redox” to a
combination of “redox” and “associative formate with -OH group regeneration” mechanisms by increasing the reaction
temperature from 200 to 300 °C. The superior WGS activity exhibited by Pt/Ce
x
Zr
1-x
O
2
(x = 0.3, 0.5, and 0.7) catalysts in
comparison with Pt/CeO
2
was explained by the fact that the site reactivity of Pt across the metal-support interface was increased
as a consequence of the introduction of Zr
4+
into the ceria lattice. The concentration of active reaction intermediates was found to
strongly depend on reaction temperature, support composition (Ce/Zr ratio), and Pt particle size, parameters that all determine
the shape of the light-off CO-conversion curve.
KEYWORDS: WGS reaction mechanism, ceria-zirconia, SSITKA-DRIFTS, SSITKA-MS, supported Pt,
transient isotopic techniques
1. INTRODUCTION
The concomitant development of a fuel processor in which
carbonaceous fuels are converted into hydrogen (H
2
) is in
increasing demand.
1
The heterogeneously catalyzed water-gas
shift (WGS) reaction (CO + H
2
O ↔ CO
2
+H
2
, ΔH
o
= -41.2
kJ/mol) is a key step in a fuel processor and in a number of
chemical processes, including steam reforming of hydrocarbons,
sugars, alcohols, and bio-oil, which can increase the H
2
concentration in the product gas and at the same time reduce
the CO concentration.
2-6
The low-temperature (180-300 °C) operating industrial
Cu/ZnO/Al
2
O
3
WGS reaction catalyst is pyrophoric and
deactivates if exposed to air and condensed water, and it is
characterized by low thermal stability.
7,8
Attempts have recently
been focused toward the development of low-loading robust
noble metal-based catalysts with high activity at low temper-
atures and that are nonpyrophoric to reduce catalyst volume
and cost.
5
Pt metal supported on reducible metal oxide carriers
appears to be a promising candidate for replacing current
industrial low-temperature WGS catalysts.
6
To increase the
intrinsic catalytic activity of supported Pt at low temperatures,
various supports, including CeO
2
,
5,9-17
ZrO
2
,
11-13,17-19
and
Ce
x
Zr
1-x
O
2
13,19-24
have been examined. However, the stability
of these catalysts under practical conditions is still problematic
and depends on the synthesis method employed.
25
An
important aspect in the design of such catalytic systems is the
development of a metal oxide support with small grain size,
high surface area, controlled porosity, and tailor-designed pore
size distribution in an effort to enhance catalytic activity and
stability with time on-stream.
Fundamental understanding of the WGS reaction at the
molecular level is certainly an important tool toward the design
of suitably functional catalytic materials for activity, selectivity,
and stability optimization under industrial WGS reaction
conditions. To achieve this goal, mechanistic studies of the
WGS reaction employing in situ coupled spectroscopic and
kinetic measurements under reaction conditions (operando
studies) become important.
26,27
Received: September 20, 2012
Revised: November 4, 2012
Published: November 5, 2012
Research Article
pubs.acs.org/acscatalysis
© 2012 American Chemical Society 2729 dx.doi.org/10.1021/cs3006204 | ACS Catal. 2012, 2, 2729-2742