Applied Catalysis A: General 487 (2014) 26–35
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Applied Catalysis A: General
jou rn al hom epage: www.elsevier.com/locate/apcata
Cumene cracking activity and enhanced regeneration of FCC catalysts
comprising HY-zeolite and LaBO
3
(B = Co, Mn, and Fe) perovskites
Negahdar Hosseinpour
a,b,∗
, Yadollah Mortazavi
a
, Abbas Ali Khodadadi
a,∗∗
a
Oil & Gas Processing Center of Excellence, School of Chemical Engineering, College of Engineering, University of Tehran, P.O. Box 11155/4563, Tehran, Iran
b
Institute of Petroleum Engineering, College of Engineering, University of Tehran, P.O. Box 11155/4563, Tehran, Iran
a r t i c l e i n f o
Article history:
Received 5 June 2014
Received in revised form 26 August 2014
Accepted 28 August 2014
Available online 6 September 2014
Keywords:
Catalytic cracking
Perovskite
Coke
Oxidation
Regeneration
a b s t r a c t
The effects of LaBO
3
(B = Co, Mn, Fe) perovskites physically mixed with HY-zeolite (Y), denoted as
LBO-Y binary catalysts, on both cumene cracking and the catalysts regeneration were studied. All the
catalysts exhibit more than 82% cumene conversion and their activities decrease in the order of Y-
zeolite > LCoO-Y > LFeO-Y > LMnO-Y. During cumene cracking, the perovskites are reduced leading to
increase in dehydrogenation coking and oxidation of a portion of the carbon content of the feed into
carbon oxides. As compared to the Y-zeolite with no promoter, a decline of about 8.3% and increase of
around 75.0 and 83.3% in coke formation are observed for LMnO-Y, LCoO-Y and LFeO-Y, respectively.
Furthermore, the addition of LCoO, LFeO and LMnO to the Y-zeolite lowers the ratio of CO evolution per
deposited carbon in the coked catalysts regeneration by about 91, 48 and 34%, respectively. Finally, among
the screened perovskites, LMnO exhibits both the lowest coke formation tendency and a considerable
CO oxidation activity, thus it is a potential additive to fluid catalytic cracking catalysts.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction
Fluid catalytic cracking (FCC) unit is the heart of petroleum
refining industry, still remained committed to producing diesel
fuels and high octane gasoline from atmospheric and vacuum
gasoils [1]. Higher amounts of gasoline and diesel fuels are in
demand in different societies every year. On the other hand, light
feedstocks are being gradually replaced by the relatively heavier
feeds with greater processing difficulties. In addition, stringent
environmental regulations have come into force all over the world
to mitigate the progressive deterioration of air quality. In order
to address these challenges, many studies have been underway to
optimize the FCC catalysts.
The FCC units consist of a riser reactor and a regenerator. Atom-
ized feed in contact with hot catalyst particles is vaporized, cracked
and goes across the riser reactor, resulting in the production of
lower boiling hydrocarbon products and formation of coke on the
∗
Corresponding author at: Oil & Gas Processing Center of Excellence, School
of Chemical Engineering, College of Engineering, University of Tehran, P.O. Box
11155/4563, Tehran, Iran. Tel.: +98 21 66967793; fax: +98 21 66967793.
∗∗
Corresponding author. Tel.: +98 21 66967793; fax: +98 21 66967793.
E-mail addresses: nhosseinpour@ut.ac.ir (N. Hosseinpour), khodadad@ut.ac.ir
(A.A. Khodadadi).
catalyst. In the regenerator of the FCC plants, the coke is burned off
and the regenerated catalyst is returned back into the riser reactor
[2,3].
Modern FCC catalysts are composed of crystalline Y-zeolite
(13–35 wt%), active matrices (10–25 wt%), low-activity fillers
(10–70 wt%) balanced with a binder and some proprietary addi-
tives [1–7]. The catalysts formulation is dictated by refineries,
enabling them to meet the demands of their markets with a min-
imum investment. The acidic Y-zeolite, with a stable crystalline
framework of 7.4
˚
A openings, is the most active and selective
component of the FCC catalysts [1–6]. The cracking activity of
the zeolite is attributed to its Brønsted acidity which catalyzes
hydrocarbon cracking reactions via carbenium ion chemistry [1,2].
Although there are high density acid sites on the outer surface
of the zeolite crystallites, the majority of the strong acid sites
are located within the zeolite pores which are not accessible to
large molecules [8]. Thus, the cracking of nowadays heavy feeds
is essentially diffusion-controlled and tends to produce more coke
than lighter feeds due to their wide variety of unsaturated species
[5].
Precious metal particles are conventional oxidation promot-
ers added to the FCC catalysts to enhance combustion of coke
and oxidation of CO formed during the catalysts regeneration
process [1,2,9–13]. CO is formed through coke combustion in
dense-catalyst region immediately above air distributor of the
http://dx.doi.org/10.1016/j.apcata.2014.08.035
0926-860X/© 2014 Elsevier B.V. All rights reserved.