Influence of process parameters on atomic layer deposition of ZrO
2
thin
films from CpZr(NMe
2
)
3
and H
2
O
Lauri Aarik
a,
⁎, Harry Alles
a
, Aleks Aidla
a
, Tauno Kahro
a
, Kaupo Kukli
a,b
, Jaakko Niinistö
b
, Hugo Mändar
a
,
Aile Tamm
a
, Raul Rammula
a
, Väino Sammelselg
a,c
, Jaan Aarik
a
a
University of Tartu, Institute of Physics, Ravila 14C, 50411 Tartu, Estonia
b
University of Helsinki, Department of Chemistry, P.O. Box 55, FI-00014 Helsinki, Finland
c
University of Tartu, Institute of Chemistry, Ravila 14A, 50411 Tartu, Estonia
abstract article info
Article history:
Received 13 February 2014
Received in revised form 26 June 2014
Accepted 26 June 2014
Available online 4 July 2014
Keywords:
Zirconium oxide
Atomic layer deposition
Cyclopentadienyl
Crystal structure
Density
Refractive index
Atomic layer deposition of ZrO
2
films from tris(dimethylamino)cyclopentadienylzirconium CpZr(NMe
2
)
3
and
H
2
O, was investigated using real-time characterization of the growth process and post-growth measurements
of the films. Self-limited nature of the deposition process was observed at substrate temperatures ranging
from 120 to 350 °C. In this temperature range growth rate of 0.08–0.1 nm per cycle was obtained on silicon
substrates. The films deposited on silicon substrates at 200 °C and higher temperatures contained tetragonal
and monoclinic phases of ZrO
2
. The phase composition of the films depended on the deposition temperature
as well as on the film thickness. The concentration of carbon residues decreased with increasing deposition tem-
perature and did not exceed 0.9 at.% in the films deposited at 250 °C and higher temperatures. The refractive in-
dices and densities of films grown from CpZr(NMe
2
)
3
and H
2
O at 250–350 °C ranged from 2.15 to 2.20 (at a
wavelength of 633 nm) and 5.6 to 6.0 g/cm
3
, respectively, being close to the highest values obtained for films de-
posited from ZrCl
4
and H
2
O. The former process ensured, however, more uniform nucleation of ZrO
2
on graphene
than the latter process did.
© 2014 Elsevier B.V. All rights reserved.
1. Introduction
Zirconium dioxide (ZrO
2
) is a dielectric with relatively wide band
gap, high refractive index and high dielectric constant. These properties
make ZrO
2
very attractive for application in optical [1] and electronic
[2–6] devices. For instance, significant efforts have been focussed on
characterization of ZrO
2
thin films prepared by various deposition
techniques for silicon-based metal-oxide-semiconductor devices [3,4]
and capacitor structures with TiN electrodes [5,6]. In addition, inspired
by the many potential applications, deposition of ZrO
2
onto graphene
[7–9] has been studied.
Among the deposition methods, which can be used for these
purposes, atomic layer deposition (ALD) is the one that allows precise
and simple thickness control and uniform coating of surfaces with
complex shapes. One of the earliest and most commonly studied
methods for ALD of ZrO
2
is the ZrCl
4
–H
2
O process, which has several
disadvantages like rather high evaporation temperature of the precur-
sor [10–12], chlorine contamination of the films [11,12] and generation
of corrosive HCl as a reaction by-product. For these reasons, it is
important to find and/or develop alternative fabrication methods and/
or precursor combinations. In particular, reduction of the concentration
of electrically active impurities to very low values is of marked signifi-
cance in electronic applications that require low leakage current densi-
ties of ZrO
2
dielectrics and/or preventing unintentional trapping of
electrons.
In earlier studies, Niinistö et al. [13] have demonstrated self-limiting
nature of a process based on CpZr(NMe
2
)
3
(Cp = C
5
H
5
; Me = CH
3
) and
ozone. In a relatively wide range of growth temperatures (T
G
), high
growth rate, conformity and low impurity concentrations of the
resulting films have obtained. Although alkylamido-cyclopentadienyl-
type precursors have problems with thermal stability at higher deposi-
tion temperatures, the reaction by-products should not be that corro-
sive and therefore CpZr(NMe
2
)
3
, known also as Zy(ALD), has already
found application in electronic industry.
At the same time not only the selection of the metal precursor but
also the choice of the oxygen precursor is important due to its influence
on the growth rate, temperature range of ALD-type growth and/or film
properties [14]. In some cases, application of H
2
O instead of ozone is of
particular significance due to the detrimental influence of ozone on the
substrate material. For instance, deposition of thin films on graphene in
ozone-based processes has led to significant degradation of graphene
[15]. Moreover, application of ozone sets some additional requirements
to the design of ALD reactors.
To expand the application range of CpZr(NMe
2
)
3
we studied the pos-
sibility to use water vapor as an alternative oxygen precursor in
Thin Solid Films 565 (2014) 37–44
⁎ Corresponding author.
E-mail address: lauri.aarik@ut.ee (L. Aarik).
http://dx.doi.org/10.1016/j.tsf.2014.06.052
0040-6090/© 2014 Elsevier B.V. All rights reserved.
Contents lists available at ScienceDirect
Thin Solid Films
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