Materials Today Communications 7 (2016) 1–10
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Materials Today Communications
journal homepage: www.elsevier.com/locate/mtcomm
Carbon fibers prepared from ionic liquid-derived cellulose precursors
Johanna M. Spörl
a,b
, Antje Ota
b
, Sunghee Son
c
, Klemens Massonne
c
, Frank Hermanutz
b
,
Michael R. Buchmeiser
a,b,∗
a
Lehrstuhl für Makromolekulare Stoffe und Faserchemie, Institut für Polymerchemie, Universität Stuttgart, Pfaffenwaldring 55, D-70550 Stuttgart, Germany
b
Institut für Textilchemie und Chemiefasern (ITCF), Körschtalstr. 26, D-73770 Denkendorf, Germany
c
BASF SE, 67056 Ludwigshafen, Germany
a r t i c l e i n f o
Article history:
Received 29 January 2016
Accepted 3 February 2016
Available online 23 February 2016
Keywords:
Cellulose
Ionic liquids
Dry–wet-spinning
Carbon fibers
TGA-MS
TGA-IR
Raman spectroscopy
WAXS
a b s t r a c t
Cellulose derivative fibers were prepared via phosphorylation of cellulose with the ionic liquid (IL) 1,3-
dimethylimidazolium methyl-H-phosphonate [MMIM]
+
[MMP]
−
in the spinning dope and subsequent
fiber formation in a dry–wet-spinning process. The thus obtained precursor fibers were carbonized at
different temperatures. In order to receive carbon fibers in high carbonization yields, the degree of sub-
stitution (DS) was adjusted. The rheological behavior of the spinning dope was studied and the spinning
and carbonization parameters were optimized. Moreover, the precursor fiber tensile and structural prop-
erties were compared to pure cellulose fibers. According to thermal analysis coupled with evolved gas
analysis (TGA-EGA) of the derivative and pure cellulose fibers, the carbonization yields could be almost
doubled via the applied functionalization of cellulose and differences in the relative amounts of released
gases during carbonization were studied. Both, precursor and carbon fibers were analyzed by, wide-angle
X-ray scattering (WAXS), Raman spectroscopy, scanning electron microscopy (SEM), and tensile testing.
© 2016 Elsevier Ltd. All rights reserved.
1. Introduction
The demand for carbon fibers (CFs) is expected to increase
within the next years from 51,000 t in 2015 to 8900 t in 2020 [1];
however, to establish CF-based materials in price-sensitive prod-
ucts, e.g. in automotive industry’s large-scale production, their
production costs have to be significantly reduced. Due to ris-
ing raw material and energy costs, worldwide research efforts
address the development of alternative precursors besides of
poly(acrylonitrile)- (PAN-) based precursor fibers from which cur-
rently up to 98% of all CFs are prepared of [1–3]. An additional
drawback of PAN-based CFs is that large amounts of toxic pyrolysis
products are formed during pyrolysis, which requires an extensive
exhaust-gas after treatment. In this respect, precursor polymers
from biogenic resources are of special interest because they are
available inexpensively from renewable resources. Cellulose is the
oldest known CF-precursor material. Substantial research activ-
ity on cellulosic precursors was observed in the 1950–1970s,
but disadvantages such as high production costs at low yields
∗
Corresponding author at: Lehrstuhl für Makromolekulare Stoffe und
Faserchemie, Institut für Polymerchemie, Universität Stuttgart, Pfaffenwaldring 55,
D-70550 Stuttgart, Germany.
E-mail address: michael.buchmeiser@ipoc.uni-stuttgart.de (M.R. Buchmeiser).
and the much more promising findings with PAN-based precur-
sors ultimately resulted in casing research on this technology.
Today, interest in producing CFs from cellulose has arisen again
for economic and ecological reasons. Recent developments such as
processing cellulose from ionic liquids (ILs) open new possibilities
in chemical and physical modification of fibers and promote latest
research activities to study cellulosic precursors for CFs.
Because of their discontinuous character, natural cellulose fibers
cannot be used as precursors for high-performance CFs. In contrast,
possible precursor materials are man-made regenerated cellulose
fibers, like viscose or lyocell, which can be produced as endless fil-
aments of well-defined dimension and high purity. Viscose rayon
is produced by xanthation of alkali cellulose with CS
2
in order to
dissolve it in aqueous NaOH. When the solution is spun into a coag-
ulation bath containing H
2
SO
4
and Na
2
SO
4
, CS
2
is eliminated and
mostly reused in the process. However, the process requires huge
efforts in waste treatment, not only because of the large amounts
of waste water, but also because of residual H
2
S and CS
2
in the
exhaust-gas [4]. Zinc salts in the coagulation bath enable the for-
mation of skin/core structures, whereby the thickness of the skin
depends on the diffusion of zinc ions into the fiber. The skin con-
tains many small crystallites imparting strength, whereas the core
contains fewer but larger crystallites. These rayon fibers are tech-
nically used as tire cords [5,6]. Viscose rayon suffers from a porous
morphology, an irregular fiber cross-section and transversal cracks.
http://dx.doi.org/10.1016/j.mtcomm.2016.02.002
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