ABSTRACT
The objective of the paper is the characterization of the
macroscopic behavior of Diesel sprays by focusing in at
the first instants of the injection process at which the
spray is clearly affected by the injector needle dynamic.
There are several works dealing with the
characterization of Diesel sprays in stationary conditions.
Most of them conclude with empirical correlations which
predict spray tip penetration as a function of the most
important parameters involved in the injection process,
such as: injection pressure, gas ambient density, hole
diameter and time elapsed from the start of injection. In
all these experiments, authors find similar power law
dependencies with more or less high level of confidence.
Nevertheless, few works have tried to validate or to
obtain new correlations for the first instants of the
injection process where the spray develops in not
stationary conditions because of the influence of injector
needle lift.
In this paper, a wide parametrical study based on a
zoomed visualization in the nozzle near-field including
the first 15 millimeters of the spray has been carried out.
The research has permitted the quantification of effects
of the main injection parameters on spray tip penetration
and spray cone angle at the initial stages of the injection
process. From this study, significant differences have
been found when comparing results with previous
analysis based on sprays in stationary conditions
especially in time dependence of spray tip penetration
and injection pressure.
INTRODUCTION
The efficiency of combustion and pollution formation of
Diesel engine depends on the quality of the fuel-air
mixture [1, 2]. In direct injection Diesel engines, where
the fuel is injected directly into air, it is necessary to
provide adequate conditions for a good macrostructure
of the mixture in the combustion chamber. This implies
that the injected fuel must be properly distributed in the
combustion chamber in an extremely short interval
available for the mixture formation. It is known that the
fuel-air mixture process is strongly influenced by the
spray behavior, which depends on several parameters.
These parameters can be classified into two groups:
parameters related to the diesel injection system and
parameters related to the environment where the spray
is injected. Although there are several works dealing with
the characterization of diesel sprays in stationary
conditions [2-6], only in few works in the current
literature the authors have tried to obtain new
correlations focused in the first millimeters of spray [7-9].
Considering the fact that, in this type of engines, the
characteristic length for spray development is around 25
mm. So, it would be interesting to know how the spray
behaves in such particular conditions.
In this work, a parametrical study based on a zoomed
visualization in the nozzle near-field including the first 15
millimeters of the spray has been carried out. In the
study, the macroscopic spray characteristics of a six-
hole nozzle assembled in a solenoid injector holder have
been characterized in a nitrogen pressurized test rig in
non evaporative conditions (room temperature) and thus
avoiding fuel evaporation.
An extensive test matrix has been used using different
values of injection pressure and density in the chamber.
From experimental data, spray tip penetration and spray
cone angle have been characterized. The analysis of the
results have permitted to quantify the dependencies of
the involved parameters on the spray characteristics in
order to determine to what extend can the dependencies
of the involved parameters on spray tip penetration in
stationary conditions be extrapolated to a non-stationary
spray.
The paper is structured in five sections. First of all, a
review of previous works available in the literature about
Diesel spray behavior is presented. After that, the
experimental facilities are described in the second
section, basically the nitrogen test rig where the
visualization study has been done. Image acquisition
system and post-processing software are also described
in this section. The third section includes a description of
experimental procedure, introducing the test matrix used
for this study. In section four, the results obtained are
2008-01-0929
Macroscopic Behavior of Diesel Sprays in
the Near-Nozzle Field
R. Payri, F. J. Salvador, J. Gimeno and J. de la Morena
Copyright © 2008 SAE International
Universidad Politécnica de Valencia
SAE Int. J. Engines | Volume 1 | Issue 1 528