Desalination 213 (2007) 9–17
Presented at the International Conference on New Water Culture of South East European Countries-AQUA 2005,
21–23 October 2005, Athens, Greece.
0011-9164/06/$– See front matter © 2006 Elsevier B.V. All rights reserved.
doi:10.1016/j.desal.0000.00.000
Evaluation of corrosion problems in a closed air-conditioning
system: a case study
E. Rakanta*, E. Daflou, G. Batis
School of Chemical Engineering, Section of Materials Science and Engineering, National Technical
University of Athens, 9 Iroon Polytechniou Str., Zografou Campus, 157 80 Athens, Greece
Tel. +30 210-7723186; Fax +30 210-7723184; email: erakanta@central.ntua.gr
Received 27 January 2006; revised accepted 3 May 2006
Abstract
Chilled water air-conditioning systems are the lifelines of cooling for large commercial, industrial and public
buildings. The aim of this paper is to examine and evaluate damages sustained to a large hotel in Greece. The
damage that discovered concerns corrosion and salt deposition problems of a chiller in the air-conditioning
system. The hotel’s air-conditioning system is part of the facility’s electromechanical infrastructure and is
comprised of three centrifugal chillers with chilling capacity equal to 500 tons each. The aforementioned chillers
are supplied with water through the public water network, which firstly undergoes a softening process, performed by
a softener, and covers all the hotel’s requirements. The chillers supply chilled water to seven central air-conditioning
units, which in turn supply with fresh air all the hotel facilities. The above system is not supplied by water
continuously, but replenishes with the needed quantity, when necessary, usually due to evaporation during the
chilling cycle (closed air-conditioning system). The results of the system’s examination indicated accumulation of
salts inside chiller tubes, which create a corrosive electrolytic environment, leading to the oxidation of metal and
the creation of abrasion along its length.
Keywords: Closed loop air-conditioning system; Softening; Corrosion; Salt deposition
1. Introduction
Chilled water air-conditioning systems’
operation is divided into five major steps:
(1) Indoor air loop. In the leftmost loop, indoor
air is driven by the supply air fan through a
cooling coil, where it transfers its heat to
chilled water. The cool air then cools the
building space.
(2) Chilled water loop. Driven by the chilled water
pump, water returns from the cooling coil to
the chiller’s evaporator to be re-cooled.
(3) Refrigerant loop. Using a phase-change
refrigerant, the chiller’s compressor pumps *Corresponding author.