Effect of clinker grinding aids on flow of cement-based materials
Joseph J. Assaad
a,
⁎, Camille A. Issa
b,1
a
Holderchem Building Chemicals, P.O. Box 40206, Lebanon
b
Lebanese American University, P.O. Box 36, Lebanon
abstract article info
Article history:
Received 9 December 2013
Accepted 17 April 2014
Available online xxxx
Keywords:
Grinding (A)
Rhelogy (A)
Fineness (A)
Hydration (A)
Clinker (D)
Grinding aids (GAs) are increasingly used during cement production to reduce energy consumption and/or
optimize clinker factor. This paper seeks to assess the effect of such additions on variations in flow of cement
pastes, including static yield stress (τ
0
) and viscosity (η). Grinding tests were performed at fixed specific energy
consumption (Ec) or Blaine cement fineness. For fixed Ec, tests have showed that the increase in cement fineness
resulting from the addition of higher GA concentration leads to reduced flow and increased τ
0
and η values.
Conversely, cement ground for fixed Blaine fineness exhibited an improvement in flowability together with
reduction in τ
0
and η values. This was related to a dispersion effect of cement agglomerates in the presence of
GA molecules. Special emphasis is placed throughout this paper regarding the effect of GAs on ASTM C465
requirements.
© 2014 Elsevier Ltd. All rights reserved.
1. Introduction
Grinding aids (GAs) are incorporated during comminution of
clinker to reduce electrostatic forces and minimize agglomeration of
cement grains [1–3]. Their chemical basis mostly includes ethanol-
amines such as monoethanolamine (MEA), diethanolamine (DEA),
and triethanolamine (TEA) as well as glycols such as propylene glycol
(PG), monoethylene glycol (MEG), and diethylene glycol (DEG).
Because of their highly organic polar nature, GAs are preferentially
adsorbed on surfaces formed by the fracture of electrovalent bonds
(Ca\O and Si\O), thus reducing surface energy forces. Such additions
are commonly used to increase cement fineness and compressive
strength for given specific energy consumption (Ec) [1,2]. This could
be particularly the case when producing cement possessing increased
Blaine fineness necessary for high early strength requirements
(i.e., ASTM C150 Type III cement [4]). Nevertheless, with today's con-
straints regarding the reduction of usable energy, GAs are more and
more used to reduce Ec for given fineness, thereby leading to savings
in electrical energy and improved mill productivity [1,3,5]. Typical GA
dosage rates used during grinding of clinker vary from 0.01% to 0.15%
of the manufactured cement mass.
After the grinding process, GAs may not preserve their original mol-
ecule structures; however, they do remain adsorbed onto the cement
particles to entail variations of cement properties whether in the fresh
or hardened states. The setting and hardening properties of cement
containing GAs are well documented in literature. For instance,
Ramachandran reported that TEA retards hydration of C
3
S and β-C
2
S
together with some changes in morphology and microstructure of the
hydration products [6]. The hydration of C
3
A was accelerated in the
presence of TEA due to the accelerated formation of hexagonal alumi-
nate hydrate and its transformation to a cubic form [6]. Heren and
Olmez found that the addition of increased ethanolamine concentra-
tions alters cement hydration and leads to retardation in setting times
in the order of TEA N DEA N MEA [7].
Triisopropanolamine (TIPA), which is an amino-alcohol and belongs
to the group of alkanolamines, was found to change hydration reactions
and particularly increase cement strengths. Perez et al. reported that
TIPA remains in the interstitial paste solution (not adsorbed to the cement
surface, as the TEA) and forms iron complexes to accelerate hydration of
C
3
S and C
4
AF [8]. Besides the enhancement of alite and felite hydration,
Ichikawa et al. presented evidence that TIPA also promotes the hydration
of limestone and densifies the interfacial transition zone (ITZ) between
hydrated cement paste and sand or aggregate particles [9]. Sandberg
and Doncaster reported that the strength increase resulting from the
presence of TIPA is not solely dependent on an ITZ mechanism [10].
The strength gain observed in hydrated cement pastes suggested that
TIPA is capable to enhance mechanical properties without any paste-
aggregate ITZ, regardless of the cement type and age of testing [10].
2. Context and objectives of this project
Limited data exits in literature pertaining to the effect of GAs on flow
of cement-based materials. In fact, current literature has extensively
Cement and Concrete Research 63 (2014) 1–11
⁎ Corresponding author. Tel.: +961 3 437786; fax: +961 5 921118.
E-mail address: joseph.assaad@lau.edu.lb (J.J. Assaad).
1
Tel.: +961 3 022682; fax: +961 9 547254.
http://dx.doi.org/10.1016/j.cemconres.2014.04.006
0008-8846/© 2014 Elsevier Ltd. All rights reserved.
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